A Phase Retrieval Method for 3D Shape Measurement of High-Reflectivity Surface Based on π Phase-Shifting Fringes

Fringe projection profilometry (FPP) has been widely used for 3D reconstruction, surface measurement, and reverse engineering. However, if the surface of an object has a high reflectivity, overexposure can easily occur. Image saturation caused by overexposure can lead to an incorrect intensity of th...

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Main Authors: Yanjun Zhang, Junhua Sun
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/21/8848
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author Yanjun Zhang
Junhua Sun
author_facet Yanjun Zhang
Junhua Sun
author_sort Yanjun Zhang
collection DOAJ
description Fringe projection profilometry (FPP) has been widely used for 3D reconstruction, surface measurement, and reverse engineering. However, if the surface of an object has a high reflectivity, overexposure can easily occur. Image saturation caused by overexposure can lead to an incorrect intensity of the captured pattern images, resulting in phase and measurement errors of FPP. To address this issue, we propose a phase retrieval method for the 3D shape measurement of high-reflectivity surfaces based on π phase-shifting fringes. Our method only requires eight images to be projected, including three single-frequency three-step phase-shifting patterns and one pattern used to provide phase unwrapping constraints, called conventional patterns, as well as the π phase-shifting patterns corresponding to the four conventional patterns, called supplemental patterns. Saturated pixels of conventional fringes are replaced by unsaturated pixels in supplemental fringes to suppress phase retrieval errors. We analyzed all 16 replacement cases of fringe patterns and provided calculation methods for unwrapped phases. The main advantages of our method are as follows: (1) By combining the advantages of the stereo phase unwrapping (SPU) algorithm, the number of projected fringes is reduced. (2) By utilizing the phase unwrapping constraint provided by the fourth fringe pattern, the accuracy of SPU is improved. For highly reflective surfaces, the experimental results demonstrate the performance of the proposed method.
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spelling doaj.art-69dc7fa1636541f090d263540bc88c782023-11-10T15:12:21ZengMDPI AGSensors1424-82202023-10-012321884810.3390/s23218848A Phase Retrieval Method for 3D Shape Measurement of High-Reflectivity Surface Based on π Phase-Shifting FringesYanjun Zhang0Junhua Sun1School of Instrumentation and Optoelectronic Engineering, Beihang University, Beijing 100191, ChinaSchool of Instrumentation and Optoelectronic Engineering, Beihang University, Beijing 100191, ChinaFringe projection profilometry (FPP) has been widely used for 3D reconstruction, surface measurement, and reverse engineering. However, if the surface of an object has a high reflectivity, overexposure can easily occur. Image saturation caused by overexposure can lead to an incorrect intensity of the captured pattern images, resulting in phase and measurement errors of FPP. To address this issue, we propose a phase retrieval method for the 3D shape measurement of high-reflectivity surfaces based on π phase-shifting fringes. Our method only requires eight images to be projected, including three single-frequency three-step phase-shifting patterns and one pattern used to provide phase unwrapping constraints, called conventional patterns, as well as the π phase-shifting patterns corresponding to the four conventional patterns, called supplemental patterns. Saturated pixels of conventional fringes are replaced by unsaturated pixels in supplemental fringes to suppress phase retrieval errors. We analyzed all 16 replacement cases of fringe patterns and provided calculation methods for unwrapped phases. The main advantages of our method are as follows: (1) By combining the advantages of the stereo phase unwrapping (SPU) algorithm, the number of projected fringes is reduced. (2) By utilizing the phase unwrapping constraint provided by the fourth fringe pattern, the accuracy of SPU is improved. For highly reflective surfaces, the experimental results demonstrate the performance of the proposed method.https://www.mdpi.com/1424-8220/23/21/8848fringe projection profilometryoverexposurephase retrieval3D shape measurement
spellingShingle Yanjun Zhang
Junhua Sun
A Phase Retrieval Method for 3D Shape Measurement of High-Reflectivity Surface Based on π Phase-Shifting Fringes
Sensors
fringe projection profilometry
overexposure
phase retrieval
3D shape measurement
title A Phase Retrieval Method for 3D Shape Measurement of High-Reflectivity Surface Based on π Phase-Shifting Fringes
title_full A Phase Retrieval Method for 3D Shape Measurement of High-Reflectivity Surface Based on π Phase-Shifting Fringes
title_fullStr A Phase Retrieval Method for 3D Shape Measurement of High-Reflectivity Surface Based on π Phase-Shifting Fringes
title_full_unstemmed A Phase Retrieval Method for 3D Shape Measurement of High-Reflectivity Surface Based on π Phase-Shifting Fringes
title_short A Phase Retrieval Method for 3D Shape Measurement of High-Reflectivity Surface Based on π Phase-Shifting Fringes
title_sort phase retrieval method for 3d shape measurement of high reflectivity surface based on π phase shifting fringes
topic fringe projection profilometry
overexposure
phase retrieval
3D shape measurement
url https://www.mdpi.com/1424-8220/23/21/8848
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