Development of all-in-one attachment-based PHC pile head cutting robot

PHC pile head cutting is an essential operation in foundation works, as it is needed to level the pile foundations. However, as it involves workers manually cutting the PHC pile with a grinder, the PHC pile head cutting process has several challenges with regard to safety, convenience, productivity,...

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Main Authors: Dong-Jun Yeom, Yesul Park, Young-Suk Kim, Jung-Yeol Kim
Format: Article
Language:English
Published: Taylor & Francis Group 2019-11-01
Series:Journal of Asian Architecture and Building Engineering
Subjects:
Online Access:http://dx.doi.org/10.1080/13467581.2019.1687306
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author Dong-Jun Yeom
Yesul Park
Young-Suk Kim
Jung-Yeol Kim
author_facet Dong-Jun Yeom
Yesul Park
Young-Suk Kim
Jung-Yeol Kim
author_sort Dong-Jun Yeom
collection DOAJ
description PHC pile head cutting is an essential operation in foundation works, as it is needed to level the pile foundations. However, as it involves workers manually cutting the PHC pile with a grinder, the PHC pile head cutting process has several challenges with regard to safety, convenience, productivity, and quality. To address such problems, in this study, we define the core element technologies and automated work processes of an all-in-one attachment-based PHC pile head cutting robot that allow a series of operations to be performed in sequence – recognizing a cut-off line on PHC piles; cutting them; and separating, lifting, transporting, and unloading the severed top parts of the piles – without the need to involve workers onsite. Additionally, a prototype of the robot is developed and subjected to performance evaluation and productivity analysis. The results of the performance evaluation and productivity analysis of the conventional and automated methods performed using Web-CYCLONE simulations indicate that the automated method can improve the productivity by 3.13% compared with the conventional method. It is anticipated that when deployed onsite, the proposed robot can not only increase the productivity but also improve the convenience and quality of work at the PHC pile head cutting job site.
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spelling doaj.art-79328ba542154aa881425ba21b149fbe2023-08-03T09:07:49ZengTaylor & Francis GroupJournal of Asian Architecture and Building Engineering1347-28522019-11-0118652753810.1080/13467581.2019.16873061687306Development of all-in-one attachment-based PHC pile head cutting robotDong-Jun Yeom0Yesul Park1Young-Suk Kim2Jung-Yeol Kim3Inha UniversityInha UniversityInha UniversityInha UniversityPHC pile head cutting is an essential operation in foundation works, as it is needed to level the pile foundations. However, as it involves workers manually cutting the PHC pile with a grinder, the PHC pile head cutting process has several challenges with regard to safety, convenience, productivity, and quality. To address such problems, in this study, we define the core element technologies and automated work processes of an all-in-one attachment-based PHC pile head cutting robot that allow a series of operations to be performed in sequence – recognizing a cut-off line on PHC piles; cutting them; and separating, lifting, transporting, and unloading the severed top parts of the piles – without the need to involve workers onsite. Additionally, a prototype of the robot is developed and subjected to performance evaluation and productivity analysis. The results of the performance evaluation and productivity analysis of the conventional and automated methods performed using Web-CYCLONE simulations indicate that the automated method can improve the productivity by 3.13% compared with the conventional method. It is anticipated that when deployed onsite, the proposed robot can not only increase the productivity but also improve the convenience and quality of work at the PHC pile head cutting job site.http://dx.doi.org/10.1080/13467581.2019.1687306phc pilehead cuttingautomated equipmentperformance evaluationproductivity analysis
spellingShingle Dong-Jun Yeom
Yesul Park
Young-Suk Kim
Jung-Yeol Kim
Development of all-in-one attachment-based PHC pile head cutting robot
Journal of Asian Architecture and Building Engineering
phc pile
head cutting
automated equipment
performance evaluation
productivity analysis
title Development of all-in-one attachment-based PHC pile head cutting robot
title_full Development of all-in-one attachment-based PHC pile head cutting robot
title_fullStr Development of all-in-one attachment-based PHC pile head cutting robot
title_full_unstemmed Development of all-in-one attachment-based PHC pile head cutting robot
title_short Development of all-in-one attachment-based PHC pile head cutting robot
title_sort development of all in one attachment based phc pile head cutting robot
topic phc pile
head cutting
automated equipment
performance evaluation
productivity analysis
url http://dx.doi.org/10.1080/13467581.2019.1687306
work_keys_str_mv AT dongjunyeom developmentofallinoneattachmentbasedphcpileheadcuttingrobot
AT yesulpark developmentofallinoneattachmentbasedphcpileheadcuttingrobot
AT youngsukkim developmentofallinoneattachmentbasedphcpileheadcuttingrobot
AT jungyeolkim developmentofallinoneattachmentbasedphcpileheadcuttingrobot