Biosensor-guided rapid screening for improved recombinant protein secretion in Pichia pastoris

Abstract Pichia pastoris (Komagataella phaffii) is widely used for industrial production of heterologous proteins due to high secretory capabilities but selection of highly productive engineered strains remains a limiting step. Despite availability of a comprehensive molecular toolbox for construct...

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Main Authors: Laura Navone, Kaylee Moffitt, James Behrendorff, Pawel Sadowski, Carol Hartley, Robert Speight
Format: Article
Language:English
Published: BMC 2023-05-01
Series:Microbial Cell Factories
Subjects:
Online Access:https://doi.org/10.1186/s12934-023-02089-z
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author Laura Navone
Kaylee Moffitt
James Behrendorff
Pawel Sadowski
Carol Hartley
Robert Speight
author_facet Laura Navone
Kaylee Moffitt
James Behrendorff
Pawel Sadowski
Carol Hartley
Robert Speight
author_sort Laura Navone
collection DOAJ
description Abstract Pichia pastoris (Komagataella phaffii) is widely used for industrial production of heterologous proteins due to high secretory capabilities but selection of highly productive engineered strains remains a limiting step. Despite availability of a comprehensive molecular toolbox for construct design and gene integration, there is high clonal variability among transformants due to frequent multi-copy and off-target random integration. Therefore, functional screening of several hundreds of transformant clones is essential to identify the best protein production strains. Screening methods are commonly based on deep-well plate cultures with analysis by immunoblotting or enzyme activity assays of post-induction samples, and each heterologous protein produced may require development of bespoke assays with multiple sample processing steps. In this work, we developed a generic system based on a P. pastoris strain that uses a protein-based biosensor to identify highly productive protein secretion clones from a heterogeneous set of transformants. The biosensor uses a split green fluorescent protein where the large GFP fragment (GFP1-10) is fused to a sequence-specific protease from Tobacco Etch Virus (TEV) and is targeted to the endoplasmic reticulum. Recombinant proteins targeted for secretion are tagged with the small fragment of the split GFP (GFP11). Recombinant protein production can be measured by monitoring GFP fluorescence, which is dependent on interaction between the large and small GFP fragments. The reconstituted GFP is cleaved from the target protein by TEV protease, allowing for secretion of the untagged protein of interest and intracellular retention of the mature GFP. We demonstrate this technology with four recombinant proteins (phytase, laccase, β-casein and β-lactoglobulin) and show that the biosensor directly reports protein production levels that correlate with traditional assays. Our results confirm that the split GFP biosensor can be used for facile, generic, and rapid screening of P. pastoris clones to identify those with the highest production levels.
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spelling doaj.art-7b1a9fe43f1f4ae2a9732d792c78caa12023-05-07T11:27:45ZengBMCMicrobial Cell Factories1475-28592023-05-0122111210.1186/s12934-023-02089-zBiosensor-guided rapid screening for improved recombinant protein secretion in Pichia pastorisLaura Navone0Kaylee Moffitt1James Behrendorff2Pawel Sadowski3Carol Hartley4Robert Speight5School of Biology and Environmental Science, Faculty of Science, Queensland University of Technology (QUT)School of Biology and Environmental Science, Faculty of Science, Queensland University of Technology (QUT)School of Biology and Environmental Science, Faculty of Science, Queensland University of Technology (QUT)Central Analytical Research Facility (CARF), Queensland University of Technology (QUT)CSIRO EnvironmentSchool of Biology and Environmental Science, Faculty of Science, Queensland University of Technology (QUT)Abstract Pichia pastoris (Komagataella phaffii) is widely used for industrial production of heterologous proteins due to high secretory capabilities but selection of highly productive engineered strains remains a limiting step. Despite availability of a comprehensive molecular toolbox for construct design and gene integration, there is high clonal variability among transformants due to frequent multi-copy and off-target random integration. Therefore, functional screening of several hundreds of transformant clones is essential to identify the best protein production strains. Screening methods are commonly based on deep-well plate cultures with analysis by immunoblotting or enzyme activity assays of post-induction samples, and each heterologous protein produced may require development of bespoke assays with multiple sample processing steps. In this work, we developed a generic system based on a P. pastoris strain that uses a protein-based biosensor to identify highly productive protein secretion clones from a heterogeneous set of transformants. The biosensor uses a split green fluorescent protein where the large GFP fragment (GFP1-10) is fused to a sequence-specific protease from Tobacco Etch Virus (TEV) and is targeted to the endoplasmic reticulum. Recombinant proteins targeted for secretion are tagged with the small fragment of the split GFP (GFP11). Recombinant protein production can be measured by monitoring GFP fluorescence, which is dependent on interaction between the large and small GFP fragments. The reconstituted GFP is cleaved from the target protein by TEV protease, allowing for secretion of the untagged protein of interest and intracellular retention of the mature GFP. We demonstrate this technology with four recombinant proteins (phytase, laccase, β-casein and β-lactoglobulin) and show that the biosensor directly reports protein production levels that correlate with traditional assays. Our results confirm that the split GFP biosensor can be used for facile, generic, and rapid screening of P. pastoris clones to identify those with the highest production levels.https://doi.org/10.1186/s12934-023-02089-zProtein productionScreeningBiosensorSplit GFPYeast
spellingShingle Laura Navone
Kaylee Moffitt
James Behrendorff
Pawel Sadowski
Carol Hartley
Robert Speight
Biosensor-guided rapid screening for improved recombinant protein secretion in Pichia pastoris
Microbial Cell Factories
Protein production
Screening
Biosensor
Split GFP
Yeast
title Biosensor-guided rapid screening for improved recombinant protein secretion in Pichia pastoris
title_full Biosensor-guided rapid screening for improved recombinant protein secretion in Pichia pastoris
title_fullStr Biosensor-guided rapid screening for improved recombinant protein secretion in Pichia pastoris
title_full_unstemmed Biosensor-guided rapid screening for improved recombinant protein secretion in Pichia pastoris
title_short Biosensor-guided rapid screening for improved recombinant protein secretion in Pichia pastoris
title_sort biosensor guided rapid screening for improved recombinant protein secretion in pichia pastoris
topic Protein production
Screening
Biosensor
Split GFP
Yeast
url https://doi.org/10.1186/s12934-023-02089-z
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