Artificial Immune System for Fault Detection and Classification of Semiconductor Equipment

Semiconductor manufacturing comprises hundreds of consecutive unit processes. A single misprocess could jeopardize the whole manufacturing process. In current manufacturing environments, data monitoring of equipment condition, wafer metrology, and inspection, etc., are used to probe any anomaly duri...

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Main Authors: Hyoeun Park, Jeong Eun Choi, Dohyun Kim, Sang Jeen Hong
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Electronics
Subjects:
Online Access:https://www.mdpi.com/2079-9292/10/8/944
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author Hyoeun Park
Jeong Eun Choi
Dohyun Kim
Sang Jeen Hong
author_facet Hyoeun Park
Jeong Eun Choi
Dohyun Kim
Sang Jeen Hong
author_sort Hyoeun Park
collection DOAJ
description Semiconductor manufacturing comprises hundreds of consecutive unit processes. A single misprocess could jeopardize the whole manufacturing process. In current manufacturing environments, data monitoring of equipment condition, wafer metrology, and inspection, etc., are used to probe any anomaly during the manufacturing process that could affect the final chip performance and quality. The purpose of investigation is fault detection and classification (FDC). Various methods, such as statistical or data mining methods with machine learning algorithms, have been employed for FDC. In this paper, we propose an artificial immune system (AIS), which is a biologically inspired computing algorithm, for FDC regarding semiconductor equipment. Process shifts caused by parts and modules aging over time are main processes of failure cause. We employ state variable identification (SVID) data, which contain current equipment operating condition, and optical emission spectroscopy (OES) data, which represent plasma process information obtained from faulty process scenario with intentional modification of the gas flow rate in a semiconductor fabrication process. We achieved a modeling prediction accuracy of modeling of 94.69% with selected SVID and OES and an accuracy of 93.68% with OES data alone. To conclude, the possibility of using an AIS in the field of semiconductor process decision making is proposed.
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spelling doaj.art-7fa64c2c6fe24d36b4b86a458e3eb4be2023-11-21T15:44:05ZengMDPI AGElectronics2079-92922021-04-0110894410.3390/electronics10080944Artificial Immune System for Fault Detection and Classification of Semiconductor EquipmentHyoeun Park0Jeong Eun Choi1Dohyun Kim2Sang Jeen Hong3Department of Electronics Engineering, Myongji University, 116 Myongji-ro, Yongin-si 17058, Gyeonggi-do, KoreaDepartment of Electronics Engineering, Myongji University, 116 Myongji-ro, Yongin-si 17058, Gyeonggi-do, KoreaDepartment of Industrial and Management Engineering, Myongji University, 116 Myongji-ro, Yongin-si 17058, Gyeonggi-do, KoreaDepartment of Electronics Engineering, Myongji University, 116 Myongji-ro, Yongin-si 17058, Gyeonggi-do, KoreaSemiconductor manufacturing comprises hundreds of consecutive unit processes. A single misprocess could jeopardize the whole manufacturing process. In current manufacturing environments, data monitoring of equipment condition, wafer metrology, and inspection, etc., are used to probe any anomaly during the manufacturing process that could affect the final chip performance and quality. The purpose of investigation is fault detection and classification (FDC). Various methods, such as statistical or data mining methods with machine learning algorithms, have been employed for FDC. In this paper, we propose an artificial immune system (AIS), which is a biologically inspired computing algorithm, for FDC regarding semiconductor equipment. Process shifts caused by parts and modules aging over time are main processes of failure cause. We employ state variable identification (SVID) data, which contain current equipment operating condition, and optical emission spectroscopy (OES) data, which represent plasma process information obtained from faulty process scenario with intentional modification of the gas flow rate in a semiconductor fabrication process. We achieved a modeling prediction accuracy of modeling of 94.69% with selected SVID and OES and an accuracy of 93.68% with OES data alone. To conclude, the possibility of using an AIS in the field of semiconductor process decision making is proposed.https://www.mdpi.com/2079-9292/10/8/944artificial immune systemfault detectiondata miningdecision makingsemiconductor equipment
spellingShingle Hyoeun Park
Jeong Eun Choi
Dohyun Kim
Sang Jeen Hong
Artificial Immune System for Fault Detection and Classification of Semiconductor Equipment
Electronics
artificial immune system
fault detection
data mining
decision making
semiconductor equipment
title Artificial Immune System for Fault Detection and Classification of Semiconductor Equipment
title_full Artificial Immune System for Fault Detection and Classification of Semiconductor Equipment
title_fullStr Artificial Immune System for Fault Detection and Classification of Semiconductor Equipment
title_full_unstemmed Artificial Immune System for Fault Detection and Classification of Semiconductor Equipment
title_short Artificial Immune System for Fault Detection and Classification of Semiconductor Equipment
title_sort artificial immune system for fault detection and classification of semiconductor equipment
topic artificial immune system
fault detection
data mining
decision making
semiconductor equipment
url https://www.mdpi.com/2079-9292/10/8/944
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AT sangjeenhong artificialimmunesystemforfaultdetectionandclassificationofsemiconductorequipment