Development of Boom Posture Adjustment and Control System for Wide Spray Boom

To obtain a more consistent droplet distribution and reduce spray drift, it is necessary to keep the entire spray boom parallel to the crop canopy or ground and maintain a certain distance from the spray nozzles to the crop canopy or ground. A high-performance boom active control system was develope...

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Main Authors: Jinyang Li, Zhenyu Nie, Yunfei Chen, Deqiang Ge, Meiqing Li
Format: Article
Language:English
Published: MDPI AG 2023-11-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/13/11/2162
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author Jinyang Li
Zhenyu Nie
Yunfei Chen
Deqiang Ge
Meiqing Li
author_facet Jinyang Li
Zhenyu Nie
Yunfei Chen
Deqiang Ge
Meiqing Li
author_sort Jinyang Li
collection DOAJ
description To obtain a more consistent droplet distribution and reduce spray drift, it is necessary to keep the entire spray boom parallel to the crop canopy or ground and maintain a certain distance from the spray nozzles to the crop canopy or ground. A high-performance boom active control system was developed for boom trapezoid suspension. The hydraulic system and hardware circuit of the boom control system were designed based on analyzing the configuration of active trapezoid suspension. The mathematical models of valve-controlled hydraulic cylinders and active boom suspensions were developed. Step response and frequency domain response analysis of passive suspension were conducted by Simulink simulations, and then key parameters of the boom suspension and hydraulic system were determined. A feedforward proportion integration differentiation (FPID) control algorithm was proposed to improve the tracking performance. The designed control system was assembled on a 24 m boom with trapezoid suspension. The response characteristic of the active boom control system was tested by the step signal and the sinusoidal signal from a six-degree-of-freedom hydraulic motion platform. Firstly, the tracking performance of the active balance control system for the PID (proportion integration differentiation) and FPID control algorithms was compared for a given 0.2 Hz sine signal. Then, for the ground-following control system, the response characteristics in challenging terrain and tracking performance in less challenging terrain were tested. Field experiment results indicate that the maximum rolling angle of the chassis was <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>3.896</mn><mo>°</mo></mrow></semantics></math></inline-formula> while the maximum inclination angle of the boom was <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>0.453</mn><mo>°</mo></mrow></semantics></math></inline-formula>. The results show that the designed boom adjustment and control system can effectively adjust the boom motion in real time and meet the requirements of field operation.
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spelling doaj.art-860036683b24455bac02fb24f7b287552023-11-24T14:23:27ZengMDPI AGAgriculture2077-04722023-11-011311216210.3390/agriculture13112162Development of Boom Posture Adjustment and Control System for Wide Spray BoomJinyang Li0Zhenyu Nie1Yunfei Chen2Deqiang Ge3Meiqing Li4College of Agricultural Engineering, Jiangsu University, Zhenjiang 212013, ChinaCollege of Agricultural Engineering, Jiangsu University, Zhenjiang 212013, ChinaCollege of Agricultural Engineering, Jiangsu University, Zhenjiang 212013, ChinaCollege of Agricultural Engineering, Jiangsu University, Zhenjiang 212013, ChinaCollege of Agricultural Engineering, Jiangsu University, Zhenjiang 212013, ChinaTo obtain a more consistent droplet distribution and reduce spray drift, it is necessary to keep the entire spray boom parallel to the crop canopy or ground and maintain a certain distance from the spray nozzles to the crop canopy or ground. A high-performance boom active control system was developed for boom trapezoid suspension. The hydraulic system and hardware circuit of the boom control system were designed based on analyzing the configuration of active trapezoid suspension. The mathematical models of valve-controlled hydraulic cylinders and active boom suspensions were developed. Step response and frequency domain response analysis of passive suspension were conducted by Simulink simulations, and then key parameters of the boom suspension and hydraulic system were determined. A feedforward proportion integration differentiation (FPID) control algorithm was proposed to improve the tracking performance. The designed control system was assembled on a 24 m boom with trapezoid suspension. The response characteristic of the active boom control system was tested by the step signal and the sinusoidal signal from a six-degree-of-freedom hydraulic motion platform. Firstly, the tracking performance of the active balance control system for the PID (proportion integration differentiation) and FPID control algorithms was compared for a given 0.2 Hz sine signal. Then, for the ground-following control system, the response characteristics in challenging terrain and tracking performance in less challenging terrain were tested. Field experiment results indicate that the maximum rolling angle of the chassis was <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>3.896</mn><mo>°</mo></mrow></semantics></math></inline-formula> while the maximum inclination angle of the boom was <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>0.453</mn><mo>°</mo></mrow></semantics></math></inline-formula>. The results show that the designed boom adjustment and control system can effectively adjust the boom motion in real time and meet the requirements of field operation.https://www.mdpi.com/2077-0472/13/11/2162boom sprayeractive balanceground followingmotion controlfeedforward proportion integration differentiationvibration
spellingShingle Jinyang Li
Zhenyu Nie
Yunfei Chen
Deqiang Ge
Meiqing Li
Development of Boom Posture Adjustment and Control System for Wide Spray Boom
Agriculture
boom sprayer
active balance
ground following
motion control
feedforward proportion integration differentiation
vibration
title Development of Boom Posture Adjustment and Control System for Wide Spray Boom
title_full Development of Boom Posture Adjustment and Control System for Wide Spray Boom
title_fullStr Development of Boom Posture Adjustment and Control System for Wide Spray Boom
title_full_unstemmed Development of Boom Posture Adjustment and Control System for Wide Spray Boom
title_short Development of Boom Posture Adjustment and Control System for Wide Spray Boom
title_sort development of boom posture adjustment and control system for wide spray boom
topic boom sprayer
active balance
ground following
motion control
feedforward proportion integration differentiation
vibration
url https://www.mdpi.com/2077-0472/13/11/2162
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AT deqiangge developmentofboompostureadjustmentandcontrolsystemforwidesprayboom
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