Interface Contact Thermal Resistance of Die Attach in High-Power Laser Diode Packages

The reliability of packaged laser diodes is heavily dependent on the quality of the die attach. Even a small void or delamination may result in a sudden increase in junction temperature, eventually leading to failure of the operation. The contact thermal resistance at the interface between the die a...

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Main Authors: Liting Deng, Te Li, Zhenfu Wang, Pu Zhang, Shunhua Wu, Jiachen Liu, Junyue Zhang, Lang Chen, Jiachen Zhang, Weizhou Huang, Rui Zhang
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Electronics
Subjects:
Online Access:https://www.mdpi.com/2079-9292/13/1/203
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author Liting Deng
Te Li
Zhenfu Wang
Pu Zhang
Shunhua Wu
Jiachen Liu
Junyue Zhang
Lang Chen
Jiachen Zhang
Weizhou Huang
Rui Zhang
author_facet Liting Deng
Te Li
Zhenfu Wang
Pu Zhang
Shunhua Wu
Jiachen Liu
Junyue Zhang
Lang Chen
Jiachen Zhang
Weizhou Huang
Rui Zhang
author_sort Liting Deng
collection DOAJ
description The reliability of packaged laser diodes is heavily dependent on the quality of the die attach. Even a small void or delamination may result in a sudden increase in junction temperature, eventually leading to failure of the operation. The contact thermal resistance at the interface between the die attach and the heat sink plays a critical role in thermal management of high-power laser diode packages. This paper focuses on the investigation of interface contact thermal resistance of the die attach using thermal transient analysis. The structure function of the heat flow path in the T3ster thermal resistance testing experiment is utilized. By analyzing the structure function of the transient thermal characteristics, it was determined that interface thermal resistance between the chip and solder was 0.38 K/W, while the resistance between solder and heat sink was 0.36 K/W. The simulation and measurement results showed excellent agreement, indicating that it is possible to accurately predict the interface contact area of the die attach in the F-mount packaged single emitter laser diode. Additionally, the proportion of interface contact thermal resistance in the total package thermal resistance can be used to evaluate the quality of the die attach.
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spelling doaj.art-87c405785d5e4f0d8beff57cccf4f9ea2024-01-10T14:55:10ZengMDPI AGElectronics2079-92922024-01-0113120310.3390/electronics13010203Interface Contact Thermal Resistance of Die Attach in High-Power Laser Diode PackagesLiting Deng0Te Li1Zhenfu Wang2Pu Zhang3Shunhua Wu4Jiachen Liu5Junyue Zhang6Lang Chen7Jiachen Zhang8Weizhou Huang9Rui Zhang10State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaState Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, ChinaThe reliability of packaged laser diodes is heavily dependent on the quality of the die attach. Even a small void or delamination may result in a sudden increase in junction temperature, eventually leading to failure of the operation. The contact thermal resistance at the interface between the die attach and the heat sink plays a critical role in thermal management of high-power laser diode packages. This paper focuses on the investigation of interface contact thermal resistance of the die attach using thermal transient analysis. The structure function of the heat flow path in the T3ster thermal resistance testing experiment is utilized. By analyzing the structure function of the transient thermal characteristics, it was determined that interface thermal resistance between the chip and solder was 0.38 K/W, while the resistance between solder and heat sink was 0.36 K/W. The simulation and measurement results showed excellent agreement, indicating that it is possible to accurately predict the interface contact area of the die attach in the F-mount packaged single emitter laser diode. Additionally, the proportion of interface contact thermal resistance in the total package thermal resistance can be used to evaluate the quality of the die attach.https://www.mdpi.com/2079-9292/13/1/203die attachinterface contact thermal resistancethermal managementtransient thermal analysisstructure functionhigh-power laser diode
spellingShingle Liting Deng
Te Li
Zhenfu Wang
Pu Zhang
Shunhua Wu
Jiachen Liu
Junyue Zhang
Lang Chen
Jiachen Zhang
Weizhou Huang
Rui Zhang
Interface Contact Thermal Resistance of Die Attach in High-Power Laser Diode Packages
Electronics
die attach
interface contact thermal resistance
thermal management
transient thermal analysis
structure function
high-power laser diode
title Interface Contact Thermal Resistance of Die Attach in High-Power Laser Diode Packages
title_full Interface Contact Thermal Resistance of Die Attach in High-Power Laser Diode Packages
title_fullStr Interface Contact Thermal Resistance of Die Attach in High-Power Laser Diode Packages
title_full_unstemmed Interface Contact Thermal Resistance of Die Attach in High-Power Laser Diode Packages
title_short Interface Contact Thermal Resistance of Die Attach in High-Power Laser Diode Packages
title_sort interface contact thermal resistance of die attach in high power laser diode packages
topic die attach
interface contact thermal resistance
thermal management
transient thermal analysis
structure function
high-power laser diode
url https://www.mdpi.com/2079-9292/13/1/203
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