Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias Process

The main challenges in 3D metrology involve measuring TSVs etched with very high aspect ratios, where the via depth to diameter ratio approaches 10:1–20:1. In this paper, we introduce an innovative approach to enhance our in-house spectroscopic reflectometer module by integrating aperture technology...

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Main Authors: Yi-Sha Ku, Chun-Wei Lo, Cheng-Kang Lee, Chia-Hung Cho, Wen-Qii Cheah, Po-Wen Chou
Format: Article
Language:English
Published: MDPI AG 2023-11-01
Series:Metrology
Subjects:
Online Access:https://www.mdpi.com/2673-8244/3/4/22
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author Yi-Sha Ku
Chun-Wei Lo
Cheng-Kang Lee
Chia-Hung Cho
Wen-Qii Cheah
Po-Wen Chou
author_facet Yi-Sha Ku
Chun-Wei Lo
Cheng-Kang Lee
Chia-Hung Cho
Wen-Qii Cheah
Po-Wen Chou
author_sort Yi-Sha Ku
collection DOAJ
description The main challenges in 3D metrology involve measuring TSVs etched with very high aspect ratios, where the via depth to diameter ratio approaches 10:1–20:1. In this paper, we introduce an innovative approach to enhance our in-house spectroscopic reflectometer module by integrating aperture technology, resulting in a substantial amplification of interference signals. Our system offers the flexibility to conduct measurements on an average number of TSVs, individual TSVs, or specific periodic arrays of TSVs. Additionally, we demonstrate the utility of the spectroscopic reflectometer as a non-destructive, high-speed metrology solution for in-line monitoring of TSV etch uniformity. Through a series of experimental trials in a reactive ion etch (RIE) process, we show that leveraging feedback data from the reflectometer leads to marked improvements in etch depth uniformity.
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spelling doaj.art-8a216cfd7b7a451f9c9e834b4a6d7bad2023-12-22T14:24:58ZengMDPI AGMetrology2673-82442023-11-013436537610.3390/metrology3040022Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias ProcessYi-Sha Ku0Chun-Wei Lo1Cheng-Kang Lee2Chia-Hung Cho3Wen-Qii Cheah4Po-Wen Chou5Center for Measurement Standards, Industrial Technology Research Institute, Bldg. 1, 321 Sec. 2, Kuang Fu Rd., Hsinchu 300, TaiwanCenter for Measurement Standards, Industrial Technology Research Institute, Bldg. 1, 321 Sec. 2, Kuang Fu Rd., Hsinchu 300, TaiwanCenter for Measurement Standards, Industrial Technology Research Institute, Bldg. 1, 321 Sec. 2, Kuang Fu Rd., Hsinchu 300, TaiwanCenter for Measurement Standards, Industrial Technology Research Institute, Bldg. 1, 321 Sec. 2, Kuang Fu Rd., Hsinchu 300, TaiwanCenter for Measurement Standards, Industrial Technology Research Institute, Bldg. 1, 321 Sec. 2, Kuang Fu Rd., Hsinchu 300, TaiwanCenter for Measurement Standards, Industrial Technology Research Institute, Bldg. 1, 321 Sec. 2, Kuang Fu Rd., Hsinchu 300, TaiwanThe main challenges in 3D metrology involve measuring TSVs etched with very high aspect ratios, where the via depth to diameter ratio approaches 10:1–20:1. In this paper, we introduce an innovative approach to enhance our in-house spectroscopic reflectometer module by integrating aperture technology, resulting in a substantial amplification of interference signals. Our system offers the flexibility to conduct measurements on an average number of TSVs, individual TSVs, or specific periodic arrays of TSVs. Additionally, we demonstrate the utility of the spectroscopic reflectometer as a non-destructive, high-speed metrology solution for in-line monitoring of TSV etch uniformity. Through a series of experimental trials in a reactive ion etch (RIE) process, we show that leveraging feedback data from the reflectometer leads to marked improvements in etch depth uniformity.https://www.mdpi.com/2673-8244/3/4/22through-silicon viaspectral reflectometerhigh aspect ratio
spellingShingle Yi-Sha Ku
Chun-Wei Lo
Cheng-Kang Lee
Chia-Hung Cho
Wen-Qii Cheah
Po-Wen Chou
Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias Process
Metrology
through-silicon via
spectral reflectometer
high aspect ratio
title Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias Process
title_full Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias Process
title_fullStr Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias Process
title_full_unstemmed Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias Process
title_short Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias Process
title_sort spectroscopic reflectometry for optimizing 3d through silicon vias process
topic through-silicon via
spectral reflectometer
high aspect ratio
url https://www.mdpi.com/2673-8244/3/4/22
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AT chiahungcho spectroscopicreflectometryforoptimizing3dthroughsiliconviasprocess
AT wenqiicheah spectroscopicreflectometryforoptimizing3dthroughsiliconviasprocess
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