Digital-Twin-Based Flexibility Wires of a Circular Connector Automatic Disassembly Process

Circular connector four-core wires are created by winding in the cable; however, wires of different colors cannot be distributed fixedly within the cables. The exact positions of the four wires inside the cable cannot be determined because the cables are stripped. In addition, the core wire is flexi...

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Main Authors: Yu-Ren Lin, Yu-Cheng Lin, Chao-Ching Ho
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Robotics
Subjects:
Online Access:https://www.mdpi.com/2218-6581/11/6/120
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author Yu-Ren Lin
Yu-Cheng Lin
Chao-Ching Ho
author_facet Yu-Ren Lin
Yu-Cheng Lin
Chao-Ching Ho
author_sort Yu-Ren Lin
collection DOAJ
description Circular connector four-core wires are created by winding in the cable; however, wires of different colors cannot be distributed fixedly within the cables. The exact positions of the four wires inside the cable cannot be determined because the cables are stripped. In addition, the core wire is flexible and can easily bend in any direction because of the external force interference. Therefore, fully automating this process is difficult. This study aimed to employ finite element analysis software to simulate the flexibility of the core wire in a four-core cable and to design a separate module that only uses a single-axis robot and a stepper motor. The core wires wound within the cable were separated by the designed separate module, which facilitated the subsequent welding process, improved the production efficiency, and reduced the labor costs.
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spelling doaj.art-903e8a6e2c3b4b0ab3ab224f1f6f90e82023-11-24T17:50:13ZengMDPI AGRobotics2218-65812022-11-0111612010.3390/robotics11060120Digital-Twin-Based Flexibility Wires of a Circular Connector Automatic Disassembly ProcessYu-Ren Lin0Yu-Cheng Lin1Chao-Ching Ho2Department of Mechanical Engineering, National Taipei University of Technology, 1, Sec. 3, Zhongxiao E. Rd., Taipei 10608, TaiwanDepartment of Mechanical Engineering, National Taipei University of Technology, 1, Sec. 3, Zhongxiao E. Rd., Taipei 10608, TaiwanDepartment of Mechanical Engineering, National Taipei University of Technology, 1, Sec. 3, Zhongxiao E. Rd., Taipei 10608, TaiwanCircular connector four-core wires are created by winding in the cable; however, wires of different colors cannot be distributed fixedly within the cables. The exact positions of the four wires inside the cable cannot be determined because the cables are stripped. In addition, the core wire is flexible and can easily bend in any direction because of the external force interference. Therefore, fully automating this process is difficult. This study aimed to employ finite element analysis software to simulate the flexibility of the core wire in a four-core cable and to design a separate module that only uses a single-axis robot and a stepper motor. The core wires wound within the cable were separated by the designed separate module, which facilitated the subsequent welding process, improved the production efficiency, and reduced the labor costs.https://www.mdpi.com/2218-6581/11/6/120precision machiningfinite element packageshape optimization
spellingShingle Yu-Ren Lin
Yu-Cheng Lin
Chao-Ching Ho
Digital-Twin-Based Flexibility Wires of a Circular Connector Automatic Disassembly Process
Robotics
precision machining
finite element package
shape optimization
title Digital-Twin-Based Flexibility Wires of a Circular Connector Automatic Disassembly Process
title_full Digital-Twin-Based Flexibility Wires of a Circular Connector Automatic Disassembly Process
title_fullStr Digital-Twin-Based Flexibility Wires of a Circular Connector Automatic Disassembly Process
title_full_unstemmed Digital-Twin-Based Flexibility Wires of a Circular Connector Automatic Disassembly Process
title_short Digital-Twin-Based Flexibility Wires of a Circular Connector Automatic Disassembly Process
title_sort digital twin based flexibility wires of a circular connector automatic disassembly process
topic precision machining
finite element package
shape optimization
url https://www.mdpi.com/2218-6581/11/6/120
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