Development of a Flexible MEMS Sensor for Subsonic Flow

Detection and control of flow separation is a key to improving the efficiency of fluid machinery. In this study, we developed a flexible MEMS (microelectromechanical systems) sensor for measuring the wall shear stress and flow angle in subsonic airflow. The developed sensor is made of a flexible pol...

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Main Authors: Koichi Murakami, Daiki Shiraishi, Shunsuke Mizumi, Yoshiko Oya, Naoto Omura, Takanori Shibata, Yoshiyasu Ichikawa, Masahiro Motosuke
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/13/8/1299
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author Koichi Murakami
Daiki Shiraishi
Shunsuke Mizumi
Yoshiko Oya
Naoto Omura
Takanori Shibata
Yoshiyasu Ichikawa
Masahiro Motosuke
author_facet Koichi Murakami
Daiki Shiraishi
Shunsuke Mizumi
Yoshiko Oya
Naoto Omura
Takanori Shibata
Yoshiyasu Ichikawa
Masahiro Motosuke
author_sort Koichi Murakami
collection DOAJ
description Detection and control of flow separation is a key to improving the efficiency of fluid machinery. In this study, we developed a flexible MEMS (microelectromechanical systems) sensor for measuring the wall shear stress and flow angle in subsonic airflow. The developed sensor is made of a flexible polyimide film and a microheater surrounded by three temperature sensor pairs. The sensor measures the wall shear stress from the heater output and the flow angle from the temperature gradient around the heater. The geometry and design of the heater and temperature sensors were determined based on numerical simulations. To evaluate the validity of the sensor, we conducted an experiment to measure the wall shear stress and the flow angle in a wind tunnel in different velocities ranging from 30 m/s to 170 m/s, equivalent to Mach numbers from 0.1 to 0.5. The heater output was proportional to one-third power of the wall shear stress. Additionally, the bridge output correlating the temperature difference between two opposing temperature sensors showed sinusoidal variation depending on the flow angle. Consequently, we have clarified that the developed sensor can measure both the wall shear stress and flow direction in subsonic flow.
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spelling doaj.art-98cd2ec1104f4b16b045764c3b268b6d2023-12-03T14:08:17ZengMDPI AGMicromachines2072-666X2022-08-01138129910.3390/mi13081299Development of a Flexible MEMS Sensor for Subsonic FlowKoichi Murakami0Daiki Shiraishi1Shunsuke Mizumi2Yoshiko Oya3Naoto Omura4Takanori Shibata5Yoshiyasu Ichikawa6Masahiro Motosuke7Department of Mechanical Engineering, Graduate School of Engineering, Tokyo University of Science, Tokyo 125-8585, JapanDepartment of Mechanical Engineering, Graduate School of Engineering, Tokyo University of Science, Tokyo 125-8585, JapanResearch and Innovation Center, Mitsubishi Heavy Industries, Takasago City 676-8686, JapanResearch and Innovation Center, Mitsubishi Heavy Industries, Takasago City 676-8686, JapanResearch and Innovation Center, Mitsubishi Heavy Industries, Takasago City 676-8686, JapanDepartment of Systems Innovation Engineering, Faculty of Science and Engineering, Iwate University, Morioka 020-8551, JapanDepartment of Mechanical Engineering, Faculty of Engineering, Tokyo University of Science, Tokyo 125-8585, JapanDepartment of Mechanical Engineering, Faculty of Engineering, Tokyo University of Science, Tokyo 125-8585, JapanDetection and control of flow separation is a key to improving the efficiency of fluid machinery. In this study, we developed a flexible MEMS (microelectromechanical systems) sensor for measuring the wall shear stress and flow angle in subsonic airflow. The developed sensor is made of a flexible polyimide film and a microheater surrounded by three temperature sensor pairs. The sensor measures the wall shear stress from the heater output and the flow angle from the temperature gradient around the heater. The geometry and design of the heater and temperature sensors were determined based on numerical simulations. To evaluate the validity of the sensor, we conducted an experiment to measure the wall shear stress and the flow angle in a wind tunnel in different velocities ranging from 30 m/s to 170 m/s, equivalent to Mach numbers from 0.1 to 0.5. The heater output was proportional to one-third power of the wall shear stress. Additionally, the bridge output correlating the temperature difference between two opposing temperature sensors showed sinusoidal variation depending on the flow angle. Consequently, we have clarified that the developed sensor can measure both the wall shear stress and flow direction in subsonic flow.https://www.mdpi.com/2072-666X/13/8/1299MEMS flow sensorhot-filmflow rateflow directionsubsonic flow
spellingShingle Koichi Murakami
Daiki Shiraishi
Shunsuke Mizumi
Yoshiko Oya
Naoto Omura
Takanori Shibata
Yoshiyasu Ichikawa
Masahiro Motosuke
Development of a Flexible MEMS Sensor for Subsonic Flow
Micromachines
MEMS flow sensor
hot-film
flow rate
flow direction
subsonic flow
title Development of a Flexible MEMS Sensor for Subsonic Flow
title_full Development of a Flexible MEMS Sensor for Subsonic Flow
title_fullStr Development of a Flexible MEMS Sensor for Subsonic Flow
title_full_unstemmed Development of a Flexible MEMS Sensor for Subsonic Flow
title_short Development of a Flexible MEMS Sensor for Subsonic Flow
title_sort development of a flexible mems sensor for subsonic flow
topic MEMS flow sensor
hot-film
flow rate
flow direction
subsonic flow
url https://www.mdpi.com/2072-666X/13/8/1299
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