Position and orientation measurement technology for bolter miner body based on dual-screen visual target

Aiming at the problem that it is difficult to achieve the real-time and accurate measurement of the bolter miner’s position and orientation during the excavation process in coal mines, which leads to the difficulty in achieving directional excavation, a guidance method for bolter miner based on dual...

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Main Authors: Zhe HUANG, Jiaxiong LI, Wenyang DU, Yeqian XU, Xiaoling SHEN, Shiyi ZHAO, Haosen WANG
Format: Article
Language:zho
Published: Editorial Office of Journal of China Coal Society 2023-04-01
Series:Meitan xuebao
Subjects:
Online Access:http://www.mtxb.com.cn/article/doi/10.13225/j.cnki.jccs.2022.0236
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author Zhe HUANG
Jiaxiong LI
Wenyang DU
Yeqian XU
Xiaoling SHEN
Shiyi ZHAO
Haosen WANG
author_facet Zhe HUANG
Jiaxiong LI
Wenyang DU
Yeqian XU
Xiaoling SHEN
Shiyi ZHAO
Haosen WANG
author_sort Zhe HUANG
collection DOAJ
description Aiming at the problem that it is difficult to achieve the real-time and accurate measurement of the bolter miner’s position and orientation during the excavation process in coal mines, which leads to the difficulty in achieving directional excavation, a guidance method for bolter miner based on dual-screen visual target is proposed. Using two vertically installed light-sensitive imaging screens to form the dual-screen visual target surfaces and the indication laser emitted by the laser instrument presents light spots on the front and rear target surfaces. Combining with the visual measurement, high-precision raster calibration and other technology are applied to establish the mapping relationship of the spot centroid between 2D-3D coordinates, which is used to form the point cloud data of the coordinates. Based on the principle of grid indexing, coordinate transformation and Euler angle solving, combining with the biaxial inclinometer at the bottom of target to obtain the bolter miner body’s real-time position and orientation, the key points’ horizontal/vertical deviations relative to the roadway axis are calculated, which can provide data support for deviation correction during the excavation process. The off-target problem of the system is analyzed by constructing a mathematical model. Meanwhile, the effectiveness of the guidance method is verified by building an experimental platform. The experimental results indicate that this method can achieve a precision measurement of six-degrees-of-freedom spatial pose for the machine body. When the measurement distance is 9 m, the repeatability measurement precision of the yaw angle is better than 0.01º and the error of absolute measurement is less than 0.05º. Within the measurement range of 15−40 m, which uses the total station and mining laser to set the planning line, the measurement errors of key points’ horizontal/vertical deviations are less than 5 mm and 15 mm, respectively. The guiding system developed based on this method has also been successfully applied to the underground roadway excavation in coal mine, which fully meets the requirements of underground roadway excavation and the positioning of the machine body’s key points. The error characteristic of the guiding method is independent of the test distance. Also, all optical measurement functions involved in the method are realized inside the target, which can effectively shield the influence of the underground complex environment for the measurement function, and greatly improve the capacity of anti-dust interference in field application.
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spelling doaj.art-a07c8f39224b4607a3840ff2f0e2fc882023-06-28T08:10:19ZzhoEditorial Office of Journal of China Coal SocietyMeitan xuebao0253-99932023-04-014841814182410.13225/j.cnki.jccs.2022.02362022-0236Position and orientation measurement technology for bolter miner body based on dual-screen visual targetZhe HUANG0Jiaxiong LI1Wenyang DU2Yeqian XU3Xiaoling SHEN4Shiyi ZHAO5Haosen WANG6School of Electronic Information and Automation, Tianjin University of Science and Technology, Tianjin 300222, ChinaSchool of Electronic Information and Automation, Tianjin University of Science and Technology, Tianjin 300222, ChinaLixin Measurement (Shanghai) Co., Ltd., Shanghai 201203, ChinaSchool of Electronic Information and Automation, Tianjin University of Science and Technology, Tianjin 300222, ChinaSchool of Electronic Information and Automation, Tianjin University of Science and Technology, Tianjin 300222, ChinaSchool of Electronic Information and Automation, Tianjin University of Science and Technology, Tianjin 300222, ChinaSchool of Electronic Information and Automation, Tianjin University of Science and Technology, Tianjin 300222, ChinaAiming at the problem that it is difficult to achieve the real-time and accurate measurement of the bolter miner’s position and orientation during the excavation process in coal mines, which leads to the difficulty in achieving directional excavation, a guidance method for bolter miner based on dual-screen visual target is proposed. Using two vertically installed light-sensitive imaging screens to form the dual-screen visual target surfaces and the indication laser emitted by the laser instrument presents light spots on the front and rear target surfaces. Combining with the visual measurement, high-precision raster calibration and other technology are applied to establish the mapping relationship of the spot centroid between 2D-3D coordinates, which is used to form the point cloud data of the coordinates. Based on the principle of grid indexing, coordinate transformation and Euler angle solving, combining with the biaxial inclinometer at the bottom of target to obtain the bolter miner body’s real-time position and orientation, the key points’ horizontal/vertical deviations relative to the roadway axis are calculated, which can provide data support for deviation correction during the excavation process. The off-target problem of the system is analyzed by constructing a mathematical model. Meanwhile, the effectiveness of the guidance method is verified by building an experimental platform. The experimental results indicate that this method can achieve a precision measurement of six-degrees-of-freedom spatial pose for the machine body. When the measurement distance is 9 m, the repeatability measurement precision of the yaw angle is better than 0.01º and the error of absolute measurement is less than 0.05º. Within the measurement range of 15−40 m, which uses the total station and mining laser to set the planning line, the measurement errors of key points’ horizontal/vertical deviations are less than 5 mm and 15 mm, respectively. The guiding system developed based on this method has also been successfully applied to the underground roadway excavation in coal mine, which fully meets the requirements of underground roadway excavation and the positioning of the machine body’s key points. The error characteristic of the guiding method is independent of the test distance. Also, all optical measurement functions involved in the method are realized inside the target, which can effectively shield the influence of the underground complex environment for the measurement function, and greatly improve the capacity of anti-dust interference in field application.http://www.mtxb.com.cn/article/doi/10.13225/j.cnki.jccs.2022.0236bolter minerposition and orientation measurementdual-screen visual targetpositioningvision measurement
spellingShingle Zhe HUANG
Jiaxiong LI
Wenyang DU
Yeqian XU
Xiaoling SHEN
Shiyi ZHAO
Haosen WANG
Position and orientation measurement technology for bolter miner body based on dual-screen visual target
Meitan xuebao
bolter miner
position and orientation measurement
dual-screen visual target
positioning
vision measurement
title Position and orientation measurement technology for bolter miner body based on dual-screen visual target
title_full Position and orientation measurement technology for bolter miner body based on dual-screen visual target
title_fullStr Position and orientation measurement technology for bolter miner body based on dual-screen visual target
title_full_unstemmed Position and orientation measurement technology for bolter miner body based on dual-screen visual target
title_short Position and orientation measurement technology for bolter miner body based on dual-screen visual target
title_sort position and orientation measurement technology for bolter miner body based on dual screen visual target
topic bolter miner
position and orientation measurement
dual-screen visual target
positioning
vision measurement
url http://www.mtxb.com.cn/article/doi/10.13225/j.cnki.jccs.2022.0236
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AT jiaxiongli positionandorientationmeasurementtechnologyforbolterminerbodybasedondualscreenvisualtarget
AT wenyangdu positionandorientationmeasurementtechnologyforbolterminerbodybasedondualscreenvisualtarget
AT yeqianxu positionandorientationmeasurementtechnologyforbolterminerbodybasedondualscreenvisualtarget
AT xiaolingshen positionandorientationmeasurementtechnologyforbolterminerbodybasedondualscreenvisualtarget
AT shiyizhao positionandorientationmeasurementtechnologyforbolterminerbodybasedondualscreenvisualtarget
AT haosenwang positionandorientationmeasurementtechnologyforbolterminerbodybasedondualscreenvisualtarget