Microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloys

Molten glass purification and cycle superheating technologies were used to make Ni65Cu35, Ni65Cu33Co2 and Ni65Cu31Co4 alloys obtain maximum undercoolings of 320 K, 292 K and 300 K respectively. In order to analyze the relationship between morphological characteristics of solidification front and und...

Descripció completa

Dades bibliogràfiques
Autors principals: Xiaolong Xu, Yongchao Hao, Qi Wu, Ruifeng Dong, Yuhong Zhao, Hua Hou
Format: Article
Idioma:English
Publicat: Elsevier 2023-05-01
Col·lecció:Journal of Materials Research and Technology
Matèries:
Accés en línia:http://www.sciencedirect.com/science/article/pii/S2238785423004660
_version_ 1827920372054360064
author Xiaolong Xu
Yongchao Hao
Qi Wu
Ruifeng Dong
Yuhong Zhao
Hua Hou
author_facet Xiaolong Xu
Yongchao Hao
Qi Wu
Ruifeng Dong
Yuhong Zhao
Hua Hou
author_sort Xiaolong Xu
collection DOAJ
description Molten glass purification and cycle superheating technologies were used to make Ni65Cu35, Ni65Cu33Co2 and Ni65Cu31Co4 alloys obtain maximum undercoolings of 320 K, 292 K and 300 K respectively. In order to analyze the relationship between morphological characteristics of solidification front and undercooling change during migration of solid–liquid interface, a high-speed camera was used to capture pictures of the recalescence process. Observing the microstructure of the undercooled alloys using metallographic microscope, the characteristics and evolution of microstructure during rapid solidification process of undercooled liquids were analyzed. It was found that grain refinement mechanisms of highly undercooled Ni–Cu–Co alloys was the same as those of the Ni–Cu alloys. Dendrite remelting leads to the grain refinement at low undercooling, while the dominant factor of grain refinement at high undercooling is recrystallization process induced by stress. The internal driving force can be divided into two parts: one is the thermal stress generated by the releasing of solidification latent heat during recalescence process, and the other is the stress and strain accumulated by interaction of liquid flow and primary dendrite during rapid solidification. We also found that addition of third element Co not only played an important role in solidification rate and recalescence effect, but also significantly improved the average hardness of grain refined microstructure, which was about 80% higher than that of as cast alloy. The addition of trace Co was also conducive to the formation of non-segregation solidification microstructure.
first_indexed 2024-03-13T04:10:34Z
format Article
id doaj.art-a103c50d68a3428fa27e9cddbc8575ba
institution Directory Open Access Journal
issn 2238-7854
language English
last_indexed 2024-03-13T04:10:34Z
publishDate 2023-05-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj.art-a103c50d68a3428fa27e9cddbc8575ba2023-06-21T06:55:28ZengElsevierJournal of Materials Research and Technology2238-78542023-05-0124737758Microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloysXiaolong Xu0Yongchao Hao1Qi Wu2Ruifeng Dong3Yuhong Zhao4Hua Hou5School of Materials Science and Engineering, North University of China, Taiyuan 030051, PR China; Collaborative Innovation Center of Ministry of Education and Shanxi Province for High-performance Al/Mg Alloy Materials, Taiyuan 030051, PR China; State Key Laboratory of Solidifification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi 710072, PR China; Corresponding author.School of Materials Science and Engineering, North University of China, Taiyuan 030051, PR ChinaSchool of Materials Science and Engineering, North University of China, Taiyuan 030051, PR ChinaSchool of Materials Science and Engineering, North University of China, Taiyuan 030051, PR ChinaSchool of Materials Science and Engineering, North University of China, Taiyuan 030051, PR China; Collaborative Innovation Center of Ministry of Education and Shanxi Province for High-performance Al/Mg Alloy Materials, Taiyuan 030051, PR China; Beijing Advanced Innovation Center for Materials Genome Engineering, University of Science and Technology Beijing, Beijing 100083, PR China; Corresponding author.School of Materials Science and Engineering, North University of China, Taiyuan 030051, PR China; Collaborative Innovation Center of Ministry of Education and Shanxi Province for High-performance Al/Mg Alloy Materials, Taiyuan 030051, PR China; School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, ChinaMolten glass purification and cycle superheating technologies were used to make Ni65Cu35, Ni65Cu33Co2 and Ni65Cu31Co4 alloys obtain maximum undercoolings of 320 K, 292 K and 300 K respectively. In order to analyze the relationship between morphological characteristics of solidification front and undercooling change during migration of solid–liquid interface, a high-speed camera was used to capture pictures of the recalescence process. Observing the microstructure of the undercooled alloys using metallographic microscope, the characteristics and evolution of microstructure during rapid solidification process of undercooled liquids were analyzed. It was found that grain refinement mechanisms of highly undercooled Ni–Cu–Co alloys was the same as those of the Ni–Cu alloys. Dendrite remelting leads to the grain refinement at low undercooling, while the dominant factor of grain refinement at high undercooling is recrystallization process induced by stress. The internal driving force can be divided into two parts: one is the thermal stress generated by the releasing of solidification latent heat during recalescence process, and the other is the stress and strain accumulated by interaction of liquid flow and primary dendrite during rapid solidification. We also found that addition of third element Co not only played an important role in solidification rate and recalescence effect, but also significantly improved the average hardness of grain refined microstructure, which was about 80% higher than that of as cast alloy. The addition of trace Co was also conducive to the formation of non-segregation solidification microstructure.http://www.sciencedirect.com/science/article/pii/S2238785423004660UndercoolingRecalescenceNi–Cu–Co ternary AlloyGrain refinementRecrystallization
spellingShingle Xiaolong Xu
Yongchao Hao
Qi Wu
Ruifeng Dong
Yuhong Zhao
Hua Hou
Microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloys
Journal of Materials Research and Technology
Undercooling
Recalescence
Ni–Cu–Co ternary Alloy
Grain refinement
Recrystallization
title Microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloys
title_full Microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloys
title_fullStr Microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloys
title_full_unstemmed Microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloys
title_short Microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloys
title_sort microstructure refinement mechanisms in undercooled solidification of binary and ternary nickel based alloys
topic Undercooling
Recalescence
Ni–Cu–Co ternary Alloy
Grain refinement
Recrystallization
url http://www.sciencedirect.com/science/article/pii/S2238785423004660
work_keys_str_mv AT xiaolongxu microstructurerefinementmechanismsinundercooledsolidificationofbinaryandternarynickelbasedalloys
AT yongchaohao microstructurerefinementmechanismsinundercooledsolidificationofbinaryandternarynickelbasedalloys
AT qiwu microstructurerefinementmechanismsinundercooledsolidificationofbinaryandternarynickelbasedalloys
AT ruifengdong microstructurerefinementmechanismsinundercooledsolidificationofbinaryandternarynickelbasedalloys
AT yuhongzhao microstructurerefinementmechanismsinundercooledsolidificationofbinaryandternarynickelbasedalloys
AT huahou microstructurerefinementmechanismsinundercooledsolidificationofbinaryandternarynickelbasedalloys