Characterization of the variations in the industrial processing and nutritional variables of poultry by-product meal

ABSTRACT: The study aimed to measure variations in industrial process and nutritional variables of poultry by-product meal (PBM) in rendering plants from batch cookers. A total of 200 samples of low ash PBM with mineral matter (MM) content of 11% (LA, n = 104) or high ash with MM above 11% (HA, n = ...

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Main Authors: Josiane Aparecida Volpato, Leonir Bueno Ribeiro, Guilherme Baú Torezan, Ingrid Caroline da Silva, Isabela de Oliveira Martins, Jansller Luiz Genova, Newton Tavares Escocard de Oliveira, Silvana Teixeira Carvalho, Paulo Levi de Oliveira Carvalho, Ricardo Souza Vasconcellos
Format: Article
Language:English
Published: Elsevier 2022-07-01
Series:Poultry Science
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0032579122002188
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author Josiane Aparecida Volpato
Leonir Bueno Ribeiro
Guilherme Baú Torezan
Ingrid Caroline da Silva
Isabela de Oliveira Martins
Jansller Luiz Genova
Newton Tavares Escocard de Oliveira
Silvana Teixeira Carvalho
Paulo Levi de Oliveira Carvalho
Ricardo Souza Vasconcellos
author_facet Josiane Aparecida Volpato
Leonir Bueno Ribeiro
Guilherme Baú Torezan
Ingrid Caroline da Silva
Isabela de Oliveira Martins
Jansller Luiz Genova
Newton Tavares Escocard de Oliveira
Silvana Teixeira Carvalho
Paulo Levi de Oliveira Carvalho
Ricardo Souza Vasconcellos
author_sort Josiane Aparecida Volpato
collection DOAJ
description ABSTRACT: The study aimed to measure variations in industrial process and nutritional variables of poultry by-product meal (PBM) in rendering plants from batch cookers. A total of 200 samples of low ash PBM with mineral matter (MM) content of 11% (LA, n = 104) or high ash with MM above 11% (HA, n = 96) were collected from 5 industrial processing plants. The highest coefficients of variation in chemical composition were for MM (LA - 19.70%; HA - 19.59%), ether extract (LA - 20.72%; HA - 14.86%), collagen (LA - 21.16%; HA - 30.00%) and water activity (LA - 24.54%; HA - 25.89%). However, the crude protein (LA - 5.07%; HA - 7.39%), dry matter (LA - 1.75%; HA - 2.90%) and organic matter digestibility (LA - 4.81%; HA - 6.78%) were lower. The variability of the data related to the process of PBM was: maximum process temperature (LA - 3.91%; HA - 3.56%), average process temperature (LA - 3.73%; HA - 4.71%), and processing time (LA - 27.37%; HA - 37.59%). This study evidenced that the corrective measures by limiting the amount of bones in the raw material, optimizing the pressing step for the poultry fat extraction, and also controlling the processing time of PBM may favor the production of more standardized PBM in terms of chemical composition and quality.
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spelling doaj.art-a7653113ea584be8bcf90780d7ff9b7c2022-12-22T02:32:04ZengElsevierPoultry Science0032-57912022-07-011017101926Characterization of the variations in the industrial processing and nutritional variables of poultry by-product mealJosiane Aparecida Volpato0Leonir Bueno Ribeiro1Guilherme Baú Torezan2Ingrid Caroline da Silva3Isabela de Oliveira Martins4Jansller Luiz Genova5Newton Tavares Escocard de Oliveira6Silvana Teixeira Carvalho7Paulo Levi de Oliveira Carvalho8Ricardo Souza Vasconcellos9Animal Science Department, State University of Western Paraná (Unioeste), Marechal Cândido Rondon, PR 85960-000, BrazilAnimal Science Department, State University of Maringá, Maringá (UEM), PR 87020-900, BrazilAnimal Science Department, State University of Maringá, Maringá (UEM), PR 87020-900, BrazilAnimal Science Department, State University of Maringá, Maringá (UEM), PR 87020-900, BrazilAnimal Science Department, State University of Maringá, Maringá (UEM), PR 87020-900, BrazilAnimal Science Department, Federal University of Viçosa (UFV), Viçosa, MG 36570-900, Brazil; Corresponding author:Animal Science Department, State University of Western Paraná (Unioeste), Marechal Cândido Rondon, PR 85960-000, BrazilAnimal Science Department, State University of Western Paraná (Unioeste), Marechal Cândido Rondon, PR 85960-000, BrazilAnimal Science Department, State University of Western Paraná (Unioeste), Marechal Cândido Rondon, PR 85960-000, BrazilAnimal Science Department, State University of Maringá, Maringá (UEM), PR 87020-900, BrazilABSTRACT: The study aimed to measure variations in industrial process and nutritional variables of poultry by-product meal (PBM) in rendering plants from batch cookers. A total of 200 samples of low ash PBM with mineral matter (MM) content of 11% (LA, n = 104) or high ash with MM above 11% (HA, n = 96) were collected from 5 industrial processing plants. The highest coefficients of variation in chemical composition were for MM (LA - 19.70%; HA - 19.59%), ether extract (LA - 20.72%; HA - 14.86%), collagen (LA - 21.16%; HA - 30.00%) and water activity (LA - 24.54%; HA - 25.89%). However, the crude protein (LA - 5.07%; HA - 7.39%), dry matter (LA - 1.75%; HA - 2.90%) and organic matter digestibility (LA - 4.81%; HA - 6.78%) were lower. The variability of the data related to the process of PBM was: maximum process temperature (LA - 3.91%; HA - 3.56%), average process temperature (LA - 3.73%; HA - 4.71%), and processing time (LA - 27.37%; HA - 37.59%). This study evidenced that the corrective measures by limiting the amount of bones in the raw material, optimizing the pressing step for the poultry fat extraction, and also controlling the processing time of PBM may favor the production of more standardized PBM in terms of chemical composition and quality.http://www.sciencedirect.com/science/article/pii/S0032579122002188animal mealmonitoringprocess standardizationanimal proteinnutritional quality
spellingShingle Josiane Aparecida Volpato
Leonir Bueno Ribeiro
Guilherme Baú Torezan
Ingrid Caroline da Silva
Isabela de Oliveira Martins
Jansller Luiz Genova
Newton Tavares Escocard de Oliveira
Silvana Teixeira Carvalho
Paulo Levi de Oliveira Carvalho
Ricardo Souza Vasconcellos
Characterization of the variations in the industrial processing and nutritional variables of poultry by-product meal
Poultry Science
animal meal
monitoring
process standardization
animal protein
nutritional quality
title Characterization of the variations in the industrial processing and nutritional variables of poultry by-product meal
title_full Characterization of the variations in the industrial processing and nutritional variables of poultry by-product meal
title_fullStr Characterization of the variations in the industrial processing and nutritional variables of poultry by-product meal
title_full_unstemmed Characterization of the variations in the industrial processing and nutritional variables of poultry by-product meal
title_short Characterization of the variations in the industrial processing and nutritional variables of poultry by-product meal
title_sort characterization of the variations in the industrial processing and nutritional variables of poultry by product meal
topic animal meal
monitoring
process standardization
animal protein
nutritional quality
url http://www.sciencedirect.com/science/article/pii/S0032579122002188
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