Improved Sugarcane-Based Fermentation Processes by an Industrial Fuel-Ethanol Yeast Strain

In Brazil, sucrose-rich broths (cane juice and/or molasses) are used to produce billions of liters of both fuel ethanol and <i>cachaça</i> per year using selected <i>Saccharomyces cerevisiae</i> industrial strains. Considering the important role of feedstock (sugar) prices in...

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Main Authors: Gabriela Muller, Victor R. de Godoy, Marcelo G. Dário, Eduarda H. Duval, Sergio L. Alves-Jr, Augusto Bücker, Carlos A. Rosa, Barbara Dunn, Gavin Sherlock, Boris U. Stambuk
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Journal of Fungi
Subjects:
Online Access:https://www.mdpi.com/2309-608X/9/8/803
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author Gabriela Muller
Victor R. de Godoy
Marcelo G. Dário
Eduarda H. Duval
Sergio L. Alves-Jr
Augusto Bücker
Carlos A. Rosa
Barbara Dunn
Gavin Sherlock
Boris U. Stambuk
author_facet Gabriela Muller
Victor R. de Godoy
Marcelo G. Dário
Eduarda H. Duval
Sergio L. Alves-Jr
Augusto Bücker
Carlos A. Rosa
Barbara Dunn
Gavin Sherlock
Boris U. Stambuk
author_sort Gabriela Muller
collection DOAJ
description In Brazil, sucrose-rich broths (cane juice and/or molasses) are used to produce billions of liters of both fuel ethanol and <i>cachaça</i> per year using selected <i>Saccharomyces cerevisiae</i> industrial strains. Considering the important role of feedstock (sugar) prices in the overall process economics, to improve sucrose fermentation the genetic characteristics of a group of eight fuel-ethanol and five <i>cachaça</i> industrial yeasts that tend to dominate the fermentors during the production season were determined by array comparative genomic hybridization. The widespread presence of genes encoding invertase at multiple telomeres has been shown to be a common feature of both baker’s and distillers’ yeast strains, and is postulated to be an adaptation to sucrose-rich broths. Our results show that only two strains (one fuel-ethanol and one <i>cachaça</i> yeast) have amplification of genes encoding invertase, with high specific activity. The other industrial yeast strains had a single locus (<i>SUC2</i>) in their genome, with different patterns of invertase activity. These results indicate that invertase activity probably does not limit sucrose fermentation during fuel-ethanol and <i>cachaça</i> production by these industrial strains. Using this knowledge, we changed the mode of sucrose metabolism of an industrial strain by avoiding extracellular invertase activity, overexpressing the intracellular invertase, and increasing its transport through the <i>AGT1</i> permease. This approach allowed the direct consumption of the disaccharide by the cells, without releasing glucose or fructose into the medium, and a 11% higher ethanol production from sucrose by the modified industrial yeast, when compared to its parental strain.
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spelling doaj.art-ba0e2d713f07448b9f9d16189166128d2023-11-19T01:47:14ZengMDPI AGJournal of Fungi2309-608X2023-07-019880310.3390/jof9080803Improved Sugarcane-Based Fermentation Processes by an Industrial Fuel-Ethanol Yeast StrainGabriela Muller0Victor R. de Godoy1Marcelo G. Dário2Eduarda H. Duval3Sergio L. Alves-Jr4Augusto Bücker5Carlos A. Rosa6Barbara Dunn7Gavin Sherlock8Boris U. Stambuk9Department of Biochemistry, Federal University of Santa Catarina, Florianópolis, Santa Catarina 88040-900, BrazilDepartment of Biochemistry, Federal University of Santa Catarina, Florianópolis, Santa Catarina 88040-900, BrazilDepartment of Biochemistry, Federal University of Santa Catarina, Florianópolis, Santa Catarina 88040-900, BrazilDepartment of Biochemistry, Federal University of Santa Catarina, Florianópolis, Santa Catarina 88040-900, BrazilDepartment of Biochemistry, Federal University of Santa Catarina, Florianópolis, Santa Catarina 88040-900, BrazilDepartment of Biochemistry, Federal University of Santa Catarina, Florianópolis, Santa Catarina 88040-900, BrazilDepartamento de Microbiologia, Universidade Federal de Minas Gerais, Belo Horizonte, Minas Gerais 31270-901, BrazilDepartment of Genetics, Stanford University, Stanford, CA 94305, USADepartment of Genetics, Stanford University, Stanford, CA 94305, USADepartment of Biochemistry, Federal University of Santa Catarina, Florianópolis, Santa Catarina 88040-900, BrazilIn Brazil, sucrose-rich broths (cane juice and/or molasses) are used to produce billions of liters of both fuel ethanol and <i>cachaça</i> per year using selected <i>Saccharomyces cerevisiae</i> industrial strains. Considering the important role of feedstock (sugar) prices in the overall process economics, to improve sucrose fermentation the genetic characteristics of a group of eight fuel-ethanol and five <i>cachaça</i> industrial yeasts that tend to dominate the fermentors during the production season were determined by array comparative genomic hybridization. The widespread presence of genes encoding invertase at multiple telomeres has been shown to be a common feature of both baker’s and distillers’ yeast strains, and is postulated to be an adaptation to sucrose-rich broths. Our results show that only two strains (one fuel-ethanol and one <i>cachaça</i> yeast) have amplification of genes encoding invertase, with high specific activity. The other industrial yeast strains had a single locus (<i>SUC2</i>) in their genome, with different patterns of invertase activity. These results indicate that invertase activity probably does not limit sucrose fermentation during fuel-ethanol and <i>cachaça</i> production by these industrial strains. Using this knowledge, we changed the mode of sucrose metabolism of an industrial strain by avoiding extracellular invertase activity, overexpressing the intracellular invertase, and increasing its transport through the <i>AGT1</i> permease. This approach allowed the direct consumption of the disaccharide by the cells, without releasing glucose or fructose into the medium, and a 11% higher ethanol production from sucrose by the modified industrial yeast, when compared to its parental strain.https://www.mdpi.com/2309-608X/9/8/803bioethanolsugarcaneyeastfermentation
spellingShingle Gabriela Muller
Victor R. de Godoy
Marcelo G. Dário
Eduarda H. Duval
Sergio L. Alves-Jr
Augusto Bücker
Carlos A. Rosa
Barbara Dunn
Gavin Sherlock
Boris U. Stambuk
Improved Sugarcane-Based Fermentation Processes by an Industrial Fuel-Ethanol Yeast Strain
Journal of Fungi
bioethanol
sugarcane
yeast
fermentation
title Improved Sugarcane-Based Fermentation Processes by an Industrial Fuel-Ethanol Yeast Strain
title_full Improved Sugarcane-Based Fermentation Processes by an Industrial Fuel-Ethanol Yeast Strain
title_fullStr Improved Sugarcane-Based Fermentation Processes by an Industrial Fuel-Ethanol Yeast Strain
title_full_unstemmed Improved Sugarcane-Based Fermentation Processes by an Industrial Fuel-Ethanol Yeast Strain
title_short Improved Sugarcane-Based Fermentation Processes by an Industrial Fuel-Ethanol Yeast Strain
title_sort improved sugarcane based fermentation processes by an industrial fuel ethanol yeast strain
topic bioethanol
sugarcane
yeast
fermentation
url https://www.mdpi.com/2309-608X/9/8/803
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