Research on Speed Control Methods and Energy-Saving for High-Voltage Transmission Line Inspection Robots along Cable Downhill

To ensure the safe operation of high-voltage transmission line inspection robots during downhill descents without power and extend their range after a single charge, this paper proposes an energy-saving speed control method for the inspection robot’s walking wheel motor on downhill slopes by integra...

Full description

Bibliographic Details
Main Authors: Zhiyong Yang, Xu Liu, Cheng Ning, Lanlan Liu, Wang Tian, Haoyang Wang, Daode Zhang, Huaxu Li, Dehua Zou, Jianghua Kuang
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/12/9/352
_version_ 1797581803065704448
author Zhiyong Yang
Xu Liu
Cheng Ning
Lanlan Liu
Wang Tian
Haoyang Wang
Daode Zhang
Huaxu Li
Dehua Zou
Jianghua Kuang
author_facet Zhiyong Yang
Xu Liu
Cheng Ning
Lanlan Liu
Wang Tian
Haoyang Wang
Daode Zhang
Huaxu Li
Dehua Zou
Jianghua Kuang
author_sort Zhiyong Yang
collection DOAJ
description To ensure the safe operation of high-voltage transmission line inspection robots during downhill descents without power and extend their range after a single charge, this paper proposes an energy-saving speed control method for the inspection robot’s walking wheel motor on downhill slopes by integrating feedback braking and fuzzy PID control. By combining the parameter equation of the overhead catenary line and the structural characteristics of the overhead transmission line, this paper analyzes the relationship between the driving torque of the inspection robot’s wheels and the horizontal displacement along the transmission ground wire before and after descending. Based on this analysis, a speed control and energy recovery scheme is developed for the inspection robot, which combines front-wheel feedback braking with rear-wheel regenerative braking. The fuzzy PID method is utilized to adjust the PWM duty cycle to achieve energy-efficient speed control of the inspection robot’s rear walking wheels. Additionally, to improve the energy density and specific power of the robot’s energy storage unit, a composite power source consisting of lithium batteries and supercapacitors is employed to recover energy from the front walking wheels through feedback braking. The combined simulation results indicate that, compared to fuzzy control and PID control, fuzzy PID control better regulates the robot’s speed under varying slopes, wind resistance, and cable roughness. A downhill speed control system for the inspection of the robot’s walking wheel motor was designed, and its effectiveness was validated through simulated high-voltage line experiments. The fuzzy PID control was demonstrated to effectively maintain the rear walking wheel speed within the targeted range during downhill descents. When descending along a fixed 30° angle cable, the fuzzy PID control resulted in an increase of 5.28% and 14.26% in the state of charge (SOC) of the supercapacitor compared to PID control and fuzzy control, respectively. Moreover, when descending along fixed angle cables of 10°, 20°, and 30°, as well as a variable angle cable ranging from 30° to 0°, the SOC of the supercapacitor increased by 17.55%, 26.25%, 38.45%, and 31.29%, respectively. This demonstrates the effective absorption of regenerative braking energy during the robot’s downhill movement.
first_indexed 2024-03-10T23:09:47Z
format Article
id doaj.art-baf0f94d153e40e58cd40bf21de91d05
institution Directory Open Access Journal
issn 2076-0825
language English
last_indexed 2024-03-10T23:09:47Z
publishDate 2023-09-01
publisher MDPI AG
record_format Article
series Actuators
spelling doaj.art-baf0f94d153e40e58cd40bf21de91d052023-11-19T09:03:31ZengMDPI AGActuators2076-08252023-09-0112935210.3390/act12090352Research on Speed Control Methods and Energy-Saving for High-Voltage Transmission Line Inspection Robots along Cable DownhillZhiyong Yang0Xu Liu1Cheng Ning2Lanlan Liu3Wang Tian4Haoyang Wang5Daode Zhang6Huaxu Li7Dehua Zou8Jianghua Kuang9School of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaIntelligent Live Working Technology and Equipment (Robots) Hunan Provincial Key Laboratory, State Grid Hunan Electric Power Co., Ltd., Ultra High Voltage Transmission Company, Changsha 420100, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaSchool of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, ChinaIntelligent Live Working Technology and Equipment (Robots) Hunan Provincial Key Laboratory, State Grid Hunan Electric Power Co., Ltd., Ultra High Voltage Transmission Company, Changsha 420100, ChinaIntelligent Live Working Technology and Equipment (Robots) Hunan Provincial Key Laboratory, State Grid Hunan Electric Power Co., Ltd., Ultra High Voltage Transmission Company, Changsha 420100, ChinaIntelligent Live Working Technology and Equipment (Robots) Hunan Provincial Key Laboratory, State Grid Hunan Electric Power Co., Ltd., Ultra High Voltage Transmission Company, Changsha 420100, ChinaTo ensure the safe operation of high-voltage transmission line inspection robots during downhill descents without power and extend their range after a single charge, this paper proposes an energy-saving speed control method for the inspection robot’s walking wheel motor on downhill slopes by integrating feedback braking and fuzzy PID control. By combining the parameter equation of the overhead catenary line and the structural characteristics of the overhead transmission line, this paper analyzes the relationship between the driving torque of the inspection robot’s wheels and the horizontal displacement along the transmission ground wire before and after descending. Based on this analysis, a speed control and energy recovery scheme is developed for the inspection robot, which combines front-wheel feedback braking with rear-wheel regenerative braking. The fuzzy PID method is utilized to adjust the PWM duty cycle to achieve energy-efficient speed control of the inspection robot’s rear walking wheels. Additionally, to improve the energy density and specific power of the robot’s energy storage unit, a composite power source consisting of lithium batteries and supercapacitors is employed to recover energy from the front walking wheels through feedback braking. The combined simulation results indicate that, compared to fuzzy control and PID control, fuzzy PID control better regulates the robot’s speed under varying slopes, wind resistance, and cable roughness. A downhill speed control system for the inspection of the robot’s walking wheel motor was designed, and its effectiveness was validated through simulated high-voltage line experiments. The fuzzy PID control was demonstrated to effectively maintain the rear walking wheel speed within the targeted range during downhill descents. When descending along a fixed 30° angle cable, the fuzzy PID control resulted in an increase of 5.28% and 14.26% in the state of charge (SOC) of the supercapacitor compared to PID control and fuzzy control, respectively. Moreover, when descending along fixed angle cables of 10°, 20°, and 30°, as well as a variable angle cable ranging from 30° to 0°, the SOC of the supercapacitor increased by 17.55%, 26.25%, 38.45%, and 31.29%, respectively. This demonstrates the effective absorption of regenerative braking energy during the robot’s downhill movement.https://www.mdpi.com/2076-0825/12/9/352inspection robotregenerative brakingfuzzy PID controlenergy recoverySOC
spellingShingle Zhiyong Yang
Xu Liu
Cheng Ning
Lanlan Liu
Wang Tian
Haoyang Wang
Daode Zhang
Huaxu Li
Dehua Zou
Jianghua Kuang
Research on Speed Control Methods and Energy-Saving for High-Voltage Transmission Line Inspection Robots along Cable Downhill
Actuators
inspection robot
regenerative braking
fuzzy PID control
energy recovery
SOC
title Research on Speed Control Methods and Energy-Saving for High-Voltage Transmission Line Inspection Robots along Cable Downhill
title_full Research on Speed Control Methods and Energy-Saving for High-Voltage Transmission Line Inspection Robots along Cable Downhill
title_fullStr Research on Speed Control Methods and Energy-Saving for High-Voltage Transmission Line Inspection Robots along Cable Downhill
title_full_unstemmed Research on Speed Control Methods and Energy-Saving for High-Voltage Transmission Line Inspection Robots along Cable Downhill
title_short Research on Speed Control Methods and Energy-Saving for High-Voltage Transmission Line Inspection Robots along Cable Downhill
title_sort research on speed control methods and energy saving for high voltage transmission line inspection robots along cable downhill
topic inspection robot
regenerative braking
fuzzy PID control
energy recovery
SOC
url https://www.mdpi.com/2076-0825/12/9/352
work_keys_str_mv AT zhiyongyang researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT xuliu researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT chengning researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT lanlanliu researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT wangtian researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT haoyangwang researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT daodezhang researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT huaxuli researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT dehuazou researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill
AT jianghuakuang researchonspeedcontrolmethodsandenergysavingforhighvoltagetransmissionlineinspectionrobotsalongcabledownhill