Fabrication and Evaluation of a Flexible MEMS-Based Microthermal Flow Sensor

Based on the results of computational fluid dynamics simulations, this study designed and fabricated a flexible thermal-type micro flow sensor comprising one microheater and two thermistors using a micro-electromechanical system (MEMS) process on a flexible polyimide film. The thermistors were conne...

Full description

Bibliographic Details
Main Authors: Myoung-Ock Cho, Woojin Jang, Si-Hyung Lim
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/21/23/8153
_version_ 1797507169344552960
author Myoung-Ock Cho
Woojin Jang
Si-Hyung Lim
author_facet Myoung-Ock Cho
Woojin Jang
Si-Hyung Lim
author_sort Myoung-Ock Cho
collection DOAJ
description Based on the results of computational fluid dynamics simulations, this study designed and fabricated a flexible thermal-type micro flow sensor comprising one microheater and two thermistors using a micro-electromechanical system (MEMS) process on a flexible polyimide film. The thermistors were connected to a Wheatstone bridge circuit, and the resistance difference between the thermistors resulting from the generation of a flow was converted into an output voltage signal using LabVIEW software. A mini tube flow test was conducted to demonstrate the sensor’s detection of fluid velocity in gas and liquid flows. A good correlation was found between the experimental results and the simulation data. However, the results for the gas and liquid flows differed in that for gas, the output voltage increased with the fluid’s velocity and decreased against the liquid’s flow velocity. This study’s MEMS-based flexible microthermal flow sensor achieved a resolution of 1.1 cm/s in a liquid flow and 0.64 cm/s in a gas flow, respectively, within a fluid flow velocity range of 0–40 cm/s. The sensor is suitable for many applications; however, with some adaptations to its electrical packaging, it will be particularly suitable for detecting biosignals in healthcare applications, including measuring respiration and body fluids.
first_indexed 2024-03-10T04:44:48Z
format Article
id doaj.art-c13a021fd1774dfbb151937c28d2c461
institution Directory Open Access Journal
issn 1424-8220
language English
last_indexed 2024-03-10T04:44:48Z
publishDate 2021-12-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj.art-c13a021fd1774dfbb151937c28d2c4612023-11-23T03:04:45ZengMDPI AGSensors1424-82202021-12-012123815310.3390/s21238153Fabrication and Evaluation of a Flexible MEMS-Based Microthermal Flow SensorMyoung-Ock Cho0Woojin Jang1Si-Hyung Lim2Department of Mechanical Systems Engineering, Graduate School, Kookmin University, Seoul 02707, KoreaDepartment of Mechanical Systems Engineering, Graduate School, Kookmin University, Seoul 02707, KoreaSchool of Mechanical Engineering, Kookmin University, Seoul 02707, KoreaBased on the results of computational fluid dynamics simulations, this study designed and fabricated a flexible thermal-type micro flow sensor comprising one microheater and two thermistors using a micro-electromechanical system (MEMS) process on a flexible polyimide film. The thermistors were connected to a Wheatstone bridge circuit, and the resistance difference between the thermistors resulting from the generation of a flow was converted into an output voltage signal using LabVIEW software. A mini tube flow test was conducted to demonstrate the sensor’s detection of fluid velocity in gas and liquid flows. A good correlation was found between the experimental results and the simulation data. However, the results for the gas and liquid flows differed in that for gas, the output voltage increased with the fluid’s velocity and decreased against the liquid’s flow velocity. This study’s MEMS-based flexible microthermal flow sensor achieved a resolution of 1.1 cm/s in a liquid flow and 0.64 cm/s in a gas flow, respectively, within a fluid flow velocity range of 0–40 cm/s. The sensor is suitable for many applications; however, with some adaptations to its electrical packaging, it will be particularly suitable for detecting biosignals in healthcare applications, including measuring respiration and body fluids.https://www.mdpi.com/1424-8220/21/23/8153MEMSflexible thermal flow sensormicroheaterflow measurement
spellingShingle Myoung-Ock Cho
Woojin Jang
Si-Hyung Lim
Fabrication and Evaluation of a Flexible MEMS-Based Microthermal Flow Sensor
Sensors
MEMS
flexible thermal flow sensor
microheater
flow measurement
title Fabrication and Evaluation of a Flexible MEMS-Based Microthermal Flow Sensor
title_full Fabrication and Evaluation of a Flexible MEMS-Based Microthermal Flow Sensor
title_fullStr Fabrication and Evaluation of a Flexible MEMS-Based Microthermal Flow Sensor
title_full_unstemmed Fabrication and Evaluation of a Flexible MEMS-Based Microthermal Flow Sensor
title_short Fabrication and Evaluation of a Flexible MEMS-Based Microthermal Flow Sensor
title_sort fabrication and evaluation of a flexible mems based microthermal flow sensor
topic MEMS
flexible thermal flow sensor
microheater
flow measurement
url https://www.mdpi.com/1424-8220/21/23/8153
work_keys_str_mv AT myoungockcho fabricationandevaluationofaflexiblememsbasedmicrothermalflowsensor
AT woojinjang fabricationandevaluationofaflexiblememsbasedmicrothermalflowsensor
AT sihyunglim fabricationandevaluationofaflexiblememsbasedmicrothermalflowsensor