Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit

The pressure drop of a main steam and reheat steam system should be optimized during the design and operation of a thermal power plant to minimize operation costs. In this study, the pressure drop of the main steam pipe and reheat steam pipe of a 1000 MW secondary reheat unit are optimized by modula...

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Main Authors: Yanfeng Li, Jingru Liu, Guohe Huang
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/9/3279
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author Yanfeng Li
Jingru Liu
Guohe Huang
author_facet Yanfeng Li
Jingru Liu
Guohe Huang
author_sort Yanfeng Li
collection DOAJ
description The pressure drop of a main steam and reheat steam system should be optimized during the design and operation of a thermal power plant to minimize operation costs. In this study, the pressure drop of the main steam pipe and reheat steam pipe of a 1000 MW secondary reheat unit are optimized by modulating the operation parameters and the cost of operation is explored. Optimal pipe specifications were achieved by selecting a bend pipe and optimizing the pipe specifications. The pressure loss of the main steam pipeline was optimized to 2.61% compared with the conventional pressure drop (5%), the heat consumption of steam turbine was reduced by about 0.63 kJ/(kW·h), the standard coal consumption was minimized by about 0.024 g/(kW·h), and the total income in 20 years is approximated to be CNY 217,700. The primary reheat system was optimized to 4.88%, the steam turbine heat consumption was reduced by about 7.13 kJ/(kW·h), the standard coal consumption decreased by about 0.276 g/(kW·h), and the total income in 20 years is projected to be CNY 20.872 million after the optimization of the pressure drop. The secondary reheat system was optimized to 8.13%, the steam turbine heat consumption was reduced by about 7.86 kJ/(kW·h), the standard coal consumption decreased by about 0.304 g/(kW·h), and the total income in 20 years is projected to be CNY 22.7232 million after the optimization of the pressure drop. The research results of the present study provide a guide for the design and operation of secondary reheat units to achieve an effective operation and minimize costs.
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spelling doaj.art-c8cfb0984765444cac39b701e412fb1b2023-11-23T08:09:03ZengMDPI AGEnergies1996-10732022-04-01159327910.3390/en15093279Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat UnitYanfeng Li0Jingru Liu1Guohe Huang2MOE Key Laboratory of Regional Energy and Environmental Systems Optimization, College of Environmental Science and Engineering, North China Electric Power University, Beijing 102206, ChinaShandong Electric Power Engineering Consulting Institute Corp., Ltd., Jinan 250013, ChinaMOE Key Laboratory of Regional Energy and Environmental Systems Optimization, College of Environmental Science and Engineering, North China Electric Power University, Beijing 102206, ChinaThe pressure drop of a main steam and reheat steam system should be optimized during the design and operation of a thermal power plant to minimize operation costs. In this study, the pressure drop of the main steam pipe and reheat steam pipe of a 1000 MW secondary reheat unit are optimized by modulating the operation parameters and the cost of operation is explored. Optimal pipe specifications were achieved by selecting a bend pipe and optimizing the pipe specifications. The pressure loss of the main steam pipeline was optimized to 2.61% compared with the conventional pressure drop (5%), the heat consumption of steam turbine was reduced by about 0.63 kJ/(kW·h), the standard coal consumption was minimized by about 0.024 g/(kW·h), and the total income in 20 years is approximated to be CNY 217,700. The primary reheat system was optimized to 4.88%, the steam turbine heat consumption was reduced by about 7.13 kJ/(kW·h), the standard coal consumption decreased by about 0.276 g/(kW·h), and the total income in 20 years is projected to be CNY 20.872 million after the optimization of the pressure drop. The secondary reheat system was optimized to 8.13%, the steam turbine heat consumption was reduced by about 7.86 kJ/(kW·h), the standard coal consumption decreased by about 0.304 g/(kW·h), and the total income in 20 years is projected to be CNY 22.7232 million after the optimization of the pressure drop. The research results of the present study provide a guide for the design and operation of secondary reheat units to achieve an effective operation and minimize costs.https://www.mdpi.com/1996-1073/15/9/32791000 MW secondary reheat unitmain steam and reheat steam systempressure drop optimization
spellingShingle Yanfeng Li
Jingru Liu
Guohe Huang
Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit
Energies
1000 MW secondary reheat unit
main steam and reheat steam system
pressure drop optimization
title Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit
title_full Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit
title_fullStr Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit
title_full_unstemmed Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit
title_short Pressure Drop Optimization of the Main Steam and Reheat Steam System of a 1000 MW Secondary Reheat Unit
title_sort pressure drop optimization of the main steam and reheat steam system of a 1000 mw secondary reheat unit
topic 1000 MW secondary reheat unit
main steam and reheat steam system
pressure drop optimization
url https://www.mdpi.com/1996-1073/15/9/3279
work_keys_str_mv AT yanfengli pressuredropoptimizationofthemainsteamandreheatsteamsystemofa1000mwsecondaryreheatunit
AT jingruliu pressuredropoptimizationofthemainsteamandreheatsteamsystemofa1000mwsecondaryreheatunit
AT guohehuang pressuredropoptimizationofthemainsteamandreheatsteamsystemofa1000mwsecondaryreheatunit