Formation of cross-cutting structures with different porosity on thick silicon wafers

Three-layered pass-through structures of two types have been obtained on 500 μm thick single crystal silicon wafers by electrochemical etching in a 48% solution of hydrofluoric acid without using additional single crystal layer removal operations. The first type of the pass-through structures compri...

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Main Authors: Vera A. Yuzova, Fedor F. Merkushev, Eugene A. Lyaykom
Format: Article
Language:English
Published: Pensoft Publishers 2017-06-01
Series:Modern Electronic Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2452177917300592
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author Vera A. Yuzova
Fedor F. Merkushev
Eugene A. Lyaykom
author_facet Vera A. Yuzova
Fedor F. Merkushev
Eugene A. Lyaykom
author_sort Vera A. Yuzova
collection DOAJ
description Three-layered pass-through structures of two types have been obtained on 500 μm thick single crystal silicon wafers by electrochemical etching in a 48% solution of hydrofluoric acid without using additional single crystal layer removal operations. The first type of the pass-through structures comprises two outermost 220–247.5 μm thick macroporous silicon layers with a pore diameter of 7–10 μm and an intermediate 5–60 μm thick mesoporous silica layer with a pore diameter of 100–150 nm. For the formation of the first type structures we used two-stage etching without cell disassembly: – in a 48% water solution of hydrofluoric acid (H2O: HF = 1: 1 vol.) for 140–180 min with a current density of 40 mA/cm2; – in a 48% water/alcohol solution of hydrofluoric acid (H2O: HF: С2Н5ОН = 1: 1: 1 vol.) for 60–90 min with a current density of 10 mA/cm2. The second type pass-through structures include a macroporous silicon layer with a thickness of 250 μm which interlock in the depth of the silicon wafer to form a cavity with a size of 4–8 μm. For the formation of the second type structures we only used the first one of the abovementioned stages, the etching time being longer, i.e. 210 min. All the etching procedures were carried out in a cooling chamber at 5 °C. The developed technology will provided for easier and more reliable formation of the monolithic structures of membrane-electrode assembly micro fuel cells.
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spelling doaj.art-ca9dc27c21fa40c8b0b67fe86a67e0cd2023-08-02T01:22:38ZengPensoft PublishersModern Electronic Materials2452-17792017-06-0132727510.1016/j.moem.2017.09.003Formation of cross-cutting structures with different porosity on thick silicon wafersVera A. YuzovaFedor F. MerkushevEugene A. LyaykomThree-layered pass-through structures of two types have been obtained on 500 μm thick single crystal silicon wafers by electrochemical etching in a 48% solution of hydrofluoric acid without using additional single crystal layer removal operations. The first type of the pass-through structures comprises two outermost 220–247.5 μm thick macroporous silicon layers with a pore diameter of 7–10 μm and an intermediate 5–60 μm thick mesoporous silica layer with a pore diameter of 100–150 nm. For the formation of the first type structures we used two-stage etching without cell disassembly: – in a 48% water solution of hydrofluoric acid (H2O: HF = 1: 1 vol.) for 140–180 min with a current density of 40 mA/cm2; – in a 48% water/alcohol solution of hydrofluoric acid (H2O: HF: С2Н5ОН = 1: 1: 1 vol.) for 60–90 min with a current density of 10 mA/cm2. The second type pass-through structures include a macroporous silicon layer with a thickness of 250 μm which interlock in the depth of the silicon wafer to form a cavity with a size of 4–8 μm. For the formation of the second type structures we only used the first one of the abovementioned stages, the etching time being longer, i.e. 210 min. All the etching procedures were carried out in a cooling chamber at 5 °C. The developed technology will provided for easier and more reliable formation of the monolithic structures of membrane-electrode assembly micro fuel cells.http://www.sciencedirect.com/science/article/pii/S2452177917300592Porous siliconElectrochemicalMicrofuel elementMembrane-electrode unit
spellingShingle Vera A. Yuzova
Fedor F. Merkushev
Eugene A. Lyaykom
Formation of cross-cutting structures with different porosity on thick silicon wafers
Modern Electronic Materials
Porous silicon
Electrochemical
Microfuel element
Membrane-electrode unit
title Formation of cross-cutting structures with different porosity on thick silicon wafers
title_full Formation of cross-cutting structures with different porosity on thick silicon wafers
title_fullStr Formation of cross-cutting structures with different porosity on thick silicon wafers
title_full_unstemmed Formation of cross-cutting structures with different porosity on thick silicon wafers
title_short Formation of cross-cutting structures with different porosity on thick silicon wafers
title_sort formation of cross cutting structures with different porosity on thick silicon wafers
topic Porous silicon
Electrochemical
Microfuel element
Membrane-electrode unit
url http://www.sciencedirect.com/science/article/pii/S2452177917300592
work_keys_str_mv AT veraayuzova formationofcrosscuttingstructureswithdifferentporosityonthicksiliconwafers
AT fedorfmerkushev formationofcrosscuttingstructureswithdifferentporosityonthicksiliconwafers
AT eugenealyaykom formationofcrosscuttingstructureswithdifferentporosityonthicksiliconwafers