A monitoring method of semiconductor manufacturing processes using Internet of Things–based big data analysis

This article proposes an intelligent monitoring system for semiconductor manufacturing equipment, which determines spec-in or spec-out for a wafer in process, using Internet of Things–based big data analysis. The proposed system consists of three phases: initialization, learning, and prediction in r...

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Main Authors: Seok-Woo Jang, Gye-Young Kim
Format: Article
Language:English
Published: Hindawi - SAGE Publishing 2017-07-01
Series:International Journal of Distributed Sensor Networks
Online Access:https://doi.org/10.1177/1550147717721810
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author Seok-Woo Jang
Gye-Young Kim
author_facet Seok-Woo Jang
Gye-Young Kim
author_sort Seok-Woo Jang
collection DOAJ
description This article proposes an intelligent monitoring system for semiconductor manufacturing equipment, which determines spec-in or spec-out for a wafer in process, using Internet of Things–based big data analysis. The proposed system consists of three phases: initialization, learning, and prediction in real time. The initialization sets the weights and the effective steps for all parameters of equipment to be monitored. The learning performs a clustering to assign similar patterns to the same class. The patterns consist of a multiple time-series produced by semiconductor manufacturing equipment and an after clean inspection measured by the corresponding tester. We modify the Line, Buzo, and Gray algorithm for classifying the time-series patterns. The modified Line, Buzo, and Gray algorithm outputs a reference model for every cluster. The prediction compares a time-series entered in real time with the reference model using statistical dynamic time warping to find the best matched pattern and then calculates a predicted after clean inspection by combining the measured after clean inspection, the dissimilarity, and the weights. Finally, it determines spec-in or spec-out for the wafer. We will present experimental results that show how the proposed system is applied on the data acquired from semiconductor etching equipment.
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spelling doaj.art-da54fbc1210748089aec3fd2902b5b8f2023-09-02T09:25:00ZengHindawi - SAGE PublishingInternational Journal of Distributed Sensor Networks1550-14772017-07-011310.1177/1550147717721810A monitoring method of semiconductor manufacturing processes using Internet of Things–based big data analysisSeok-Woo Jang0Gye-Young Kim1Department of Digital Media, Anyang University, Anyang, KoreaSchool of Software, Soongsil University, Seoul, KoreaThis article proposes an intelligent monitoring system for semiconductor manufacturing equipment, which determines spec-in or spec-out for a wafer in process, using Internet of Things–based big data analysis. The proposed system consists of three phases: initialization, learning, and prediction in real time. The initialization sets the weights and the effective steps for all parameters of equipment to be monitored. The learning performs a clustering to assign similar patterns to the same class. The patterns consist of a multiple time-series produced by semiconductor manufacturing equipment and an after clean inspection measured by the corresponding tester. We modify the Line, Buzo, and Gray algorithm for classifying the time-series patterns. The modified Line, Buzo, and Gray algorithm outputs a reference model for every cluster. The prediction compares a time-series entered in real time with the reference model using statistical dynamic time warping to find the best matched pattern and then calculates a predicted after clean inspection by combining the measured after clean inspection, the dissimilarity, and the weights. Finally, it determines spec-in or spec-out for the wafer. We will present experimental results that show how the proposed system is applied on the data acquired from semiconductor etching equipment.https://doi.org/10.1177/1550147717721810
spellingShingle Seok-Woo Jang
Gye-Young Kim
A monitoring method of semiconductor manufacturing processes using Internet of Things–based big data analysis
International Journal of Distributed Sensor Networks
title A monitoring method of semiconductor manufacturing processes using Internet of Things–based big data analysis
title_full A monitoring method of semiconductor manufacturing processes using Internet of Things–based big data analysis
title_fullStr A monitoring method of semiconductor manufacturing processes using Internet of Things–based big data analysis
title_full_unstemmed A monitoring method of semiconductor manufacturing processes using Internet of Things–based big data analysis
title_short A monitoring method of semiconductor manufacturing processes using Internet of Things–based big data analysis
title_sort monitoring method of semiconductor manufacturing processes using internet of things based big data analysis
url https://doi.org/10.1177/1550147717721810
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