Grafting Amino Groups onto Polyimide Films in Flexible Copper-Clad Laminates Using Helicon Plasma

Polyimide (PI) films are widely used in electronic devices owing to their excellent mechanical and electrical properties and high thermal and chemical stabilities. In particular, PI films play an important role in flexible printed circuit boards (FPCBs). However, one challenge currently faced with t...

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Main Authors: Chenggang Jin, Chen Wang, Shitao Song, Yongqi Zhang, Jie Wan, Liang He, Ziping Qiao, Peng E
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/18/6214
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author Chenggang Jin
Chen Wang
Shitao Song
Yongqi Zhang
Jie Wan
Liang He
Ziping Qiao
Peng E
author_facet Chenggang Jin
Chen Wang
Shitao Song
Yongqi Zhang
Jie Wan
Liang He
Ziping Qiao
Peng E
author_sort Chenggang Jin
collection DOAJ
description Polyimide (PI) films are widely used in electronic devices owing to their excellent mechanical and electrical properties and high thermal and chemical stabilities. In particular, PI films play an important role in flexible printed circuit boards (FPCBs). However, one challenge currently faced with their use is that the adhesives used in FPCBs cause a high dielectric loss in high-frequency applications. Therefore, it is envisioned that PI films with a low dielectric loss and Cu films can be used to prepare two-layer flexible copper-clad laminates (FCCLs) without any adhesive. However, the preparation of ultra-thin FCCLs with no adhesives is difficult owing to the low peel strength between PI films and Cu films. To address this technical challenge, an FCCL with no adhesive was prepared via high-power helicon wave plasma (HWP) treatment. Field-emission scanning electron microscopy (FE-SEM), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD) were tested. Also, the surface roughness of the PI film and the peel strength between the PI film and Cu film were measured. The experimental results show that the surface roughness of the PI film increased by 40–65% and the PI film demonstrated improved adhesion (the peel strength was >8.0 N/cm) with the Cu film following plasma treatment and Cu plating.
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spelling doaj.art-dca1d4bfa3204060b49d075d447cbb282023-11-19T11:44:27ZengMDPI AGMaterials1996-19442023-09-011618621410.3390/ma16186214Grafting Amino Groups onto Polyimide Films in Flexible Copper-Clad Laminates Using Helicon PlasmaChenggang Jin0Chen Wang1Shitao Song2Yongqi Zhang3Jie Wan4Liang He5Ziping Qiao6Peng E7Laboratory for Space Environment and Physical Sciences, Harbin Institute of Technology, Harbin 150001, ChinaSchool of Physics, Harbin Institute of Technology, Harbin 150001, ChinaSchool of Electrical Engineering, Liaoning University of Technology, Jinzhou 121001, ChinaSchool of Electrical Engineering and Automation, Harbin Institute of Technology, Harbin 150001, ChinaLaboratory for Space Environment and Physical Sciences, Harbin Institute of Technology, Harbin 150001, ChinaNo. 208 Research Institute of China Ordnance Industries, Beijing 102200, ChinaNo. 208 Research Institute of China Ordnance Industries, Beijing 102200, ChinaLaboratory for Space Environment and Physical Sciences, Harbin Institute of Technology, Harbin 150001, ChinaPolyimide (PI) films are widely used in electronic devices owing to their excellent mechanical and electrical properties and high thermal and chemical stabilities. In particular, PI films play an important role in flexible printed circuit boards (FPCBs). However, one challenge currently faced with their use is that the adhesives used in FPCBs cause a high dielectric loss in high-frequency applications. Therefore, it is envisioned that PI films with a low dielectric loss and Cu films can be used to prepare two-layer flexible copper-clad laminates (FCCLs) without any adhesive. However, the preparation of ultra-thin FCCLs with no adhesives is difficult owing to the low peel strength between PI films and Cu films. To address this technical challenge, an FCCL with no adhesive was prepared via high-power helicon wave plasma (HWP) treatment. Field-emission scanning electron microscopy (FE-SEM), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD) were tested. Also, the surface roughness of the PI film and the peel strength between the PI film and Cu film were measured. The experimental results show that the surface roughness of the PI film increased by 40–65% and the PI film demonstrated improved adhesion (the peel strength was >8.0 N/cm) with the Cu film following plasma treatment and Cu plating.https://www.mdpi.com/1996-1944/16/18/6214flexible copper-clad laminatepolyimideno adhesivehelicon wave plasmaroughnesspeel strength
spellingShingle Chenggang Jin
Chen Wang
Shitao Song
Yongqi Zhang
Jie Wan
Liang He
Ziping Qiao
Peng E
Grafting Amino Groups onto Polyimide Films in Flexible Copper-Clad Laminates Using Helicon Plasma
Materials
flexible copper-clad laminate
polyimide
no adhesive
helicon wave plasma
roughness
peel strength
title Grafting Amino Groups onto Polyimide Films in Flexible Copper-Clad Laminates Using Helicon Plasma
title_full Grafting Amino Groups onto Polyimide Films in Flexible Copper-Clad Laminates Using Helicon Plasma
title_fullStr Grafting Amino Groups onto Polyimide Films in Flexible Copper-Clad Laminates Using Helicon Plasma
title_full_unstemmed Grafting Amino Groups onto Polyimide Films in Flexible Copper-Clad Laminates Using Helicon Plasma
title_short Grafting Amino Groups onto Polyimide Films in Flexible Copper-Clad Laminates Using Helicon Plasma
title_sort grafting amino groups onto polyimide films in flexible copper clad laminates using helicon plasma
topic flexible copper-clad laminate
polyimide
no adhesive
helicon wave plasma
roughness
peel strength
url https://www.mdpi.com/1996-1944/16/18/6214
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