Fabrication of a Highly NO<sub>2</sub>-Sensitive Gas Sensor Based on a Defective ZnO Nanofilm and Using Electron Beam Lithography

Hazardous substances produced by anthropic activities threaten human health and the green environment. Gas sensors, especially those based on metal oxides, are widely used to monitor toxic gases with low cost and efficient performance. In this study, electron beam lithography with two-step exposure...

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Main Authors: Zhifu Feng, Damiano Giubertoni, Alessandro Cian, Matteo Valt, Matteo Ardit, Andrea Pedrielli, Lia Vanzetti, Barbara Fabbri, Vincenzo Guidi, Andrea Gaiardo
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Micromachines
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Online Access:https://www.mdpi.com/2072-666X/14/10/1908
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author Zhifu Feng
Damiano Giubertoni
Alessandro Cian
Matteo Valt
Matteo Ardit
Andrea Pedrielli
Lia Vanzetti
Barbara Fabbri
Vincenzo Guidi
Andrea Gaiardo
author_facet Zhifu Feng
Damiano Giubertoni
Alessandro Cian
Matteo Valt
Matteo Ardit
Andrea Pedrielli
Lia Vanzetti
Barbara Fabbri
Vincenzo Guidi
Andrea Gaiardo
author_sort Zhifu Feng
collection DOAJ
description Hazardous substances produced by anthropic activities threaten human health and the green environment. Gas sensors, especially those based on metal oxides, are widely used to monitor toxic gases with low cost and efficient performance. In this study, electron beam lithography with two-step exposure was used to minimize the geometries of the gas sensor hotplate to a submicron size in order to reduce the power consumption, reaching 100 °C with 0.09 W. The sensing capabilities of the ZnO nanofilm against NO<sub>2</sub> were optimized by introducing an enrichment of oxygen vacancies through N<sub>2</sub> calcination at 650 °C. The presence of oxygen vacancies was proven using EDX and XPS. It was found that oxygen vacancies did not significantly change the crystallographic structure of ZnO, but they significantly improved the electrical conductivity and sensing behaviors of ZnO film toward 5 ppm of dry air.
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spelling doaj.art-e53998f4bc2641b484c20c06340877932023-11-19T17:24:39ZengMDPI AGMicromachines2072-666X2023-10-011410190810.3390/mi14101908Fabrication of a Highly NO<sub>2</sub>-Sensitive Gas Sensor Based on a Defective ZnO Nanofilm and Using Electron Beam LithographyZhifu Feng0Damiano Giubertoni1Alessandro Cian2Matteo Valt3Matteo Ardit4Andrea Pedrielli5Lia Vanzetti6Barbara Fabbri7Vincenzo Guidi8Andrea Gaiardo9Istituto Italiano di Tecnologia, Via Morego, 30, 16163 Genova, ItalyMicro-Nano Characterization and Fabrication Facility Unit, Sensors and Devices Center, Bruno Kessler Foundation, Via Sommarive 18, 38123 Trento, ItalyMicro-Nano Characterization and Fabrication Facility Unit, Sensors and Devices Center, Bruno Kessler Foundation, Via Sommarive 18, 38123 Trento, ItalyMicro-Nano Characterization and Fabrication Facility Unit, Sensors and Devices Center, Bruno Kessler Foundation, Via Sommarive 18, 38123 Trento, ItalyDepartment of Physics and Earth Science, University of Ferrara, Via Saragat 1, 44122 Ferrara, ItalyMicro-Nano Characterization and Fabrication Facility Unit, Sensors and Devices Center, Bruno Kessler Foundation, Via Sommarive 18, 38123 Trento, ItalyMicro-Nano Characterization and Fabrication Facility Unit, Sensors and Devices Center, Bruno Kessler Foundation, Via Sommarive 18, 38123 Trento, ItalyDepartment of Physics and Earth Science, University of Ferrara, Via Saragat 1, 44122 Ferrara, ItalyDepartment of Physics and Earth Science, University of Ferrara, Via Saragat 1, 44122 Ferrara, ItalyMicro-Nano Characterization and Fabrication Facility Unit, Sensors and Devices Center, Bruno Kessler Foundation, Via Sommarive 18, 38123 Trento, ItalyHazardous substances produced by anthropic activities threaten human health and the green environment. Gas sensors, especially those based on metal oxides, are widely used to monitor toxic gases with low cost and efficient performance. In this study, electron beam lithography with two-step exposure was used to minimize the geometries of the gas sensor hotplate to a submicron size in order to reduce the power consumption, reaching 100 °C with 0.09 W. The sensing capabilities of the ZnO nanofilm against NO<sub>2</sub> were optimized by introducing an enrichment of oxygen vacancies through N<sub>2</sub> calcination at 650 °C. The presence of oxygen vacancies was proven using EDX and XPS. It was found that oxygen vacancies did not significantly change the crystallographic structure of ZnO, but they significantly improved the electrical conductivity and sensing behaviors of ZnO film toward 5 ppm of dry air.https://www.mdpi.com/2072-666X/14/10/1908gas sensorZnOMEMSelectron beam lithographylow power consumptionnanofilm
spellingShingle Zhifu Feng
Damiano Giubertoni
Alessandro Cian
Matteo Valt
Matteo Ardit
Andrea Pedrielli
Lia Vanzetti
Barbara Fabbri
Vincenzo Guidi
Andrea Gaiardo
Fabrication of a Highly NO<sub>2</sub>-Sensitive Gas Sensor Based on a Defective ZnO Nanofilm and Using Electron Beam Lithography
Micromachines
gas sensor
ZnO
MEMS
electron beam lithography
low power consumption
nanofilm
title Fabrication of a Highly NO<sub>2</sub>-Sensitive Gas Sensor Based on a Defective ZnO Nanofilm and Using Electron Beam Lithography
title_full Fabrication of a Highly NO<sub>2</sub>-Sensitive Gas Sensor Based on a Defective ZnO Nanofilm and Using Electron Beam Lithography
title_fullStr Fabrication of a Highly NO<sub>2</sub>-Sensitive Gas Sensor Based on a Defective ZnO Nanofilm and Using Electron Beam Lithography
title_full_unstemmed Fabrication of a Highly NO<sub>2</sub>-Sensitive Gas Sensor Based on a Defective ZnO Nanofilm and Using Electron Beam Lithography
title_short Fabrication of a Highly NO<sub>2</sub>-Sensitive Gas Sensor Based on a Defective ZnO Nanofilm and Using Electron Beam Lithography
title_sort fabrication of a highly no sub 2 sub sensitive gas sensor based on a defective zno nanofilm and using electron beam lithography
topic gas sensor
ZnO
MEMS
electron beam lithography
low power consumption
nanofilm
url https://www.mdpi.com/2072-666X/14/10/1908
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