Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell Manufacturing

In this study a prototype sub-picosecond laser was investigated for cutting and scribing of silicon wafers. The Yb:KYW laser used for this investigation, unlike ultrashort systems used previously, generates pulses of 650 fs, i.e., between the pico and femtosecond range. The laser was placed in a mic...

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Main Authors: Katarzyna Garasz, Marek Kocik
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/20/7277
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author Katarzyna Garasz
Marek Kocik
author_facet Katarzyna Garasz
Marek Kocik
author_sort Katarzyna Garasz
collection DOAJ
description In this study a prototype sub-picosecond laser was investigated for cutting and scribing of silicon wafers. The Yb:KYW laser used for this investigation, unlike ultrashort systems used previously, generates pulses of 650 fs, i.e., between the pico and femtosecond range. The laser was placed in a micromachining setup, involving a galvo scanner and a telecentric lens. A study of the influence of the processing parameters on the crater width, depth, and quality of machining was carried out. The optimal parameters were found to be 343 nm, 200 kHz, 7 mm/s, and 15 pattern repetitions. The experiments were performed using samples of a silicon wafer of 210-µm thickness. The experimental results show that the sub-picosecond laser can be a promising and competitive tool for solar cell micromachining. In comparison to the commercially available ultrashort pulse laser systems, we find the sub-picosecond laser to be a more cost efficient and reliable source, than a femtosecond one. In addition, the prototype Yb:KYW design offers some unique parameters, such as repetition rate in the range of 100–400 kHz, UV wavelength or obtainable laser fluence close to the silicon ablation thresholds.
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spelling doaj.art-eb4cee3e7ea145868a3eb43808a018d32023-11-20T17:31:43ZengMDPI AGApplied Sciences2076-34172020-10-011020727710.3390/app10207277Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell ManufacturingKatarzyna Garasz0Marek Kocik1Centre for Plasma and Laser Engineering, Institute of Fluid Flow Machinery, Polish Academy of Sciences, Fiszera 14, 80-231 Gdańsk, PolandCentre for Plasma and Laser Engineering, Institute of Fluid Flow Machinery, Polish Academy of Sciences, Fiszera 14, 80-231 Gdańsk, PolandIn this study a prototype sub-picosecond laser was investigated for cutting and scribing of silicon wafers. The Yb:KYW laser used for this investigation, unlike ultrashort systems used previously, generates pulses of 650 fs, i.e., between the pico and femtosecond range. The laser was placed in a micromachining setup, involving a galvo scanner and a telecentric lens. A study of the influence of the processing parameters on the crater width, depth, and quality of machining was carried out. The optimal parameters were found to be 343 nm, 200 kHz, 7 mm/s, and 15 pattern repetitions. The experiments were performed using samples of a silicon wafer of 210-µm thickness. The experimental results show that the sub-picosecond laser can be a promising and competitive tool for solar cell micromachining. In comparison to the commercially available ultrashort pulse laser systems, we find the sub-picosecond laser to be a more cost efficient and reliable source, than a femtosecond one. In addition, the prototype Yb:KYW design offers some unique parameters, such as repetition rate in the range of 100–400 kHz, UV wavelength or obtainable laser fluence close to the silicon ablation thresholds.https://www.mdpi.com/2076-3417/10/20/7277sub-picosecond pulsessilicon wafersphotovoltaic cellslaser micromachining
spellingShingle Katarzyna Garasz
Marek Kocik
Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell Manufacturing
Applied Sciences
sub-picosecond pulses
silicon wafers
photovoltaic cells
laser micromachining
title Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell Manufacturing
title_full Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell Manufacturing
title_fullStr Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell Manufacturing
title_full_unstemmed Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell Manufacturing
title_short Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell Manufacturing
title_sort sub picosecond micromachining of monocrystalline silicon for solar cell manufacturing
topic sub-picosecond pulses
silicon wafers
photovoltaic cells
laser micromachining
url https://www.mdpi.com/2076-3417/10/20/7277
work_keys_str_mv AT katarzynagarasz subpicosecondmicromachiningofmonocrystallinesiliconforsolarcellmanufacturing
AT marekkocik subpicosecondmicromachiningofmonocrystallinesiliconforsolarcellmanufacturing