Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment

Reduction in friction ensures fuel economy, control on emissions and durability of components in internal combustion engines. A modern gasoline internal combustion engine was instrumented to determine the friction values at the cam–roller interface considering the effects of surface treatment and en...

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Main Authors: Muhammad Usman Bhutta, Muhammad Huzaifa Najeeb, Muhammad Usman Abdullah, Samiur Rahman Shah, Muhammad Khurram, Riaz Ahmad Mufti, Kiyotaka Ogawa, Jawad Aslam, Rehan Zahid, Mian Ashfaq Ali, Muazzam Arshad
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/9/3431
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author Muhammad Usman Bhutta
Muhammad Huzaifa Najeeb
Muhammad Usman Abdullah
Samiur Rahman Shah
Muhammad Khurram
Riaz Ahmad Mufti
Kiyotaka Ogawa
Jawad Aslam
Rehan Zahid
Mian Ashfaq Ali
Muazzam Arshad
author_facet Muhammad Usman Bhutta
Muhammad Huzaifa Najeeb
Muhammad Usman Abdullah
Samiur Rahman Shah
Muhammad Khurram
Riaz Ahmad Mufti
Kiyotaka Ogawa
Jawad Aslam
Rehan Zahid
Mian Ashfaq Ali
Muazzam Arshad
author_sort Muhammad Usman Bhutta
collection DOAJ
description Reduction in friction ensures fuel economy, control on emissions and durability of components in internal combustion engines. A modern gasoline internal combustion engine was instrumented to determine the friction values at the cam–roller interface considering the effects of surface treatment and engine operating state. A series of tests under different operating speeds and lubricant inlet temperatures were undertaken using both an original surface roller and a Wonder Process Craft (WPC) surface-treated engine roller. The results clearly revealed a substantial reduction in friction magnitude for the WPC surface-treated engine roller in comparison to the original roller while operating under similar conditions, indicating their strong potential for employment in engines. An increase in friction with the rise in temperature was also observed for both types of rollers, whereas increased lubricant entraining velocity due to higher operating speed had the opposite impact. A considerable reduction in frictional drive torque ranging from 8% to 28% was observed by employing the WPC-treated roller in comparison to original/untreated roller at various operating conditions, which signifies the strong potential for employment of WPC surface treatment in the roller/follower valve train engines.
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spelling doaj.art-f0e997374af24806a23de6703ceee8442023-11-17T23:15:59ZengMDPI AGMaterials1996-19442023-04-01169343110.3390/ma16093431Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface TreatmentMuhammad Usman Bhutta0Muhammad Huzaifa Najeeb1Muhammad Usman Abdullah2Samiur Rahman Shah3Muhammad Khurram4Riaz Ahmad Mufti5Kiyotaka Ogawa6Jawad Aslam7Rehan Zahid8Mian Ashfaq Ali9Muazzam Arshad10School of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanDepartment of Mechanical Engineering, National University of Technology (NUTECH), Main IJP Road, Sector I-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanFuji Manufacturing Co., Ltd., 5-2-24 Matsue Edogawa-ku, Tokyo 132-0025, JapanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanChemical Engineering Department, Faculty of Chemical, Mechanical and Industrial Engineering, University of Engineering & Technology, Peshawar 44000, PakistanReduction in friction ensures fuel economy, control on emissions and durability of components in internal combustion engines. A modern gasoline internal combustion engine was instrumented to determine the friction values at the cam–roller interface considering the effects of surface treatment and engine operating state. A series of tests under different operating speeds and lubricant inlet temperatures were undertaken using both an original surface roller and a Wonder Process Craft (WPC) surface-treated engine roller. The results clearly revealed a substantial reduction in friction magnitude for the WPC surface-treated engine roller in comparison to the original roller while operating under similar conditions, indicating their strong potential for employment in engines. An increase in friction with the rise in temperature was also observed for both types of rollers, whereas increased lubricant entraining velocity due to higher operating speed had the opposite impact. A considerable reduction in frictional drive torque ranging from 8% to 28% was observed by employing the WPC-treated roller in comparison to original/untreated roller at various operating conditions, which signifies the strong potential for employment of WPC surface treatment in the roller/follower valve train engines.https://www.mdpi.com/1996-1944/16/9/3431engine valve traincam–roller interfacefrictionWPCcamshaft speedoperating temperature
spellingShingle Muhammad Usman Bhutta
Muhammad Huzaifa Najeeb
Muhammad Usman Abdullah
Samiur Rahman Shah
Muhammad Khurram
Riaz Ahmad Mufti
Kiyotaka Ogawa
Jawad Aslam
Rehan Zahid
Mian Ashfaq Ali
Muazzam Arshad
Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment
Materials
engine valve train
cam–roller interface
friction
WPC
camshaft speed
operating temperature
title Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment
title_full Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment
title_fullStr Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment
title_full_unstemmed Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment
title_short Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment
title_sort experimental investigation of engine valve train friction considering effects of operating conditions and wpc surface treatment
topic engine valve train
cam–roller interface
friction
WPC
camshaft speed
operating temperature
url https://www.mdpi.com/1996-1944/16/9/3431
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