Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment
Reduction in friction ensures fuel economy, control on emissions and durability of components in internal combustion engines. A modern gasoline internal combustion engine was instrumented to determine the friction values at the cam–roller interface considering the effects of surface treatment and en...
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2023-04-01
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author | Muhammad Usman Bhutta Muhammad Huzaifa Najeeb Muhammad Usman Abdullah Samiur Rahman Shah Muhammad Khurram Riaz Ahmad Mufti Kiyotaka Ogawa Jawad Aslam Rehan Zahid Mian Ashfaq Ali Muazzam Arshad |
author_facet | Muhammad Usman Bhutta Muhammad Huzaifa Najeeb Muhammad Usman Abdullah Samiur Rahman Shah Muhammad Khurram Riaz Ahmad Mufti Kiyotaka Ogawa Jawad Aslam Rehan Zahid Mian Ashfaq Ali Muazzam Arshad |
author_sort | Muhammad Usman Bhutta |
collection | DOAJ |
description | Reduction in friction ensures fuel economy, control on emissions and durability of components in internal combustion engines. A modern gasoline internal combustion engine was instrumented to determine the friction values at the cam–roller interface considering the effects of surface treatment and engine operating state. A series of tests under different operating speeds and lubricant inlet temperatures were undertaken using both an original surface roller and a Wonder Process Craft (WPC) surface-treated engine roller. The results clearly revealed a substantial reduction in friction magnitude for the WPC surface-treated engine roller in comparison to the original roller while operating under similar conditions, indicating their strong potential for employment in engines. An increase in friction with the rise in temperature was also observed for both types of rollers, whereas increased lubricant entraining velocity due to higher operating speed had the opposite impact. A considerable reduction in frictional drive torque ranging from 8% to 28% was observed by employing the WPC-treated roller in comparison to original/untreated roller at various operating conditions, which signifies the strong potential for employment of WPC surface treatment in the roller/follower valve train engines. |
first_indexed | 2024-03-11T04:14:40Z |
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institution | Directory Open Access Journal |
issn | 1996-1944 |
language | English |
last_indexed | 2024-03-11T04:14:40Z |
publishDate | 2023-04-01 |
publisher | MDPI AG |
record_format | Article |
series | Materials |
spelling | doaj.art-f0e997374af24806a23de6703ceee8442023-11-17T23:15:59ZengMDPI AGMaterials1996-19442023-04-01169343110.3390/ma16093431Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface TreatmentMuhammad Usman Bhutta0Muhammad Huzaifa Najeeb1Muhammad Usman Abdullah2Samiur Rahman Shah3Muhammad Khurram4Riaz Ahmad Mufti5Kiyotaka Ogawa6Jawad Aslam7Rehan Zahid8Mian Ashfaq Ali9Muazzam Arshad10School of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanDepartment of Mechanical Engineering, National University of Technology (NUTECH), Main IJP Road, Sector I-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanFuji Manufacturing Co., Ltd., 5-2-24 Matsue Edogawa-ku, Tokyo 132-0025, JapanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanSchool of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Campus H-12, Islamabad 44000, PakistanChemical Engineering Department, Faculty of Chemical, Mechanical and Industrial Engineering, University of Engineering & Technology, Peshawar 44000, PakistanReduction in friction ensures fuel economy, control on emissions and durability of components in internal combustion engines. A modern gasoline internal combustion engine was instrumented to determine the friction values at the cam–roller interface considering the effects of surface treatment and engine operating state. A series of tests under different operating speeds and lubricant inlet temperatures were undertaken using both an original surface roller and a Wonder Process Craft (WPC) surface-treated engine roller. The results clearly revealed a substantial reduction in friction magnitude for the WPC surface-treated engine roller in comparison to the original roller while operating under similar conditions, indicating their strong potential for employment in engines. An increase in friction with the rise in temperature was also observed for both types of rollers, whereas increased lubricant entraining velocity due to higher operating speed had the opposite impact. A considerable reduction in frictional drive torque ranging from 8% to 28% was observed by employing the WPC-treated roller in comparison to original/untreated roller at various operating conditions, which signifies the strong potential for employment of WPC surface treatment in the roller/follower valve train engines.https://www.mdpi.com/1996-1944/16/9/3431engine valve traincam–roller interfacefrictionWPCcamshaft speedoperating temperature |
spellingShingle | Muhammad Usman Bhutta Muhammad Huzaifa Najeeb Muhammad Usman Abdullah Samiur Rahman Shah Muhammad Khurram Riaz Ahmad Mufti Kiyotaka Ogawa Jawad Aslam Rehan Zahid Mian Ashfaq Ali Muazzam Arshad Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment Materials engine valve train cam–roller interface friction WPC camshaft speed operating temperature |
title | Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment |
title_full | Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment |
title_fullStr | Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment |
title_full_unstemmed | Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment |
title_short | Experimental Investigation of Engine Valve Train Friction Considering Effects of Operating Conditions and WPC Surface Treatment |
title_sort | experimental investigation of engine valve train friction considering effects of operating conditions and wpc surface treatment |
topic | engine valve train cam–roller interface friction WPC camshaft speed operating temperature |
url | https://www.mdpi.com/1996-1944/16/9/3431 |
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