Smithing Processes Based on Hammer Scale Excavated from the Third- to Fourth-Century Ancient Iron-Making Sites of the Korean Peninsula

The by-products of iron smelting and smithing include slag, flake hammer scale, and spheroidal hammer scale. The analysis of such iron-making by-products reveals critical information regarding the development of iron culture and the process characteristics. Using a metallographic microscope, SEM-EDS...

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Main Authors: Dayeon Jung, Heehong Kwon, Namchul Cho
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/12/4188
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author Dayeon Jung
Heehong Kwon
Namchul Cho
author_facet Dayeon Jung
Heehong Kwon
Namchul Cho
author_sort Dayeon Jung
collection DOAJ
description The by-products of iron smelting and smithing include slag, flake hammer scale, and spheroidal hammer scale. The analysis of such iron-making by-products reveals critical information regarding the development of iron culture and the process characteristics. Using a metallographic microscope, SEM-EDS, and Raman micro-spectroscopy, we investigated the manufacturing process by examining the microstructure and determining the composition of the flake hammer scale and spheroidal hammer scale excavated from Korean Peninsula sites of iron manufacture during the Proto-Three Kingdoms Period, in the third and fourth centuries CE. Microstructure analysis confirmed that as the process progressed, the flake hammer scale’s thickness decreased owing to forging, which flattened the structure. Additionally, three layers were observed, with the surface layer identified as hematite (Fe<sub>2</sub>O<sub>3</sub>), the middle layer identified as magnetite (Fe<sub>3</sub>O<sub>4</sub>), and the inner layer identified as wüstite (FeO). The analysis of hammer scales revealed that the forging process to create iron bars required repeated working, following a refining process to remove impurities, confirming the division of labor in the smithing process. Correspondingly, the smithing process stages can be deduced from the structural shape and thickness of the hammer scale produced during the iron manufacturing process. Thus, the findings of this study are expected to be invaluable in furthering our understanding of the smithing process in detail, through future research on hammer scale.
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spelling doaj.art-f853d775a5c1401e8b3a661ccf0ca8872023-11-23T17:44:09ZengMDPI AGMaterials1996-19442022-06-011512418810.3390/ma15124188Smithing Processes Based on Hammer Scale Excavated from the Third- to Fourth-Century Ancient Iron-Making Sites of the Korean PeninsulaDayeon Jung0Heehong Kwon1Namchul Cho2Department of Cultural Heritage Conservation Science, Kongju National University, Gongju 32588, KoreaDepartment of Cultural Heritage Conservation Science, Kongju National University, Gongju 32588, KoreaDepartment of Cultural Heritage Conservation Science, Kongju National University, Gongju 32588, KoreaThe by-products of iron smelting and smithing include slag, flake hammer scale, and spheroidal hammer scale. The analysis of such iron-making by-products reveals critical information regarding the development of iron culture and the process characteristics. Using a metallographic microscope, SEM-EDS, and Raman micro-spectroscopy, we investigated the manufacturing process by examining the microstructure and determining the composition of the flake hammer scale and spheroidal hammer scale excavated from Korean Peninsula sites of iron manufacture during the Proto-Three Kingdoms Period, in the third and fourth centuries CE. Microstructure analysis confirmed that as the process progressed, the flake hammer scale’s thickness decreased owing to forging, which flattened the structure. Additionally, three layers were observed, with the surface layer identified as hematite (Fe<sub>2</sub>O<sub>3</sub>), the middle layer identified as magnetite (Fe<sub>3</sub>O<sub>4</sub>), and the inner layer identified as wüstite (FeO). The analysis of hammer scales revealed that the forging process to create iron bars required repeated working, following a refining process to remove impurities, confirming the division of labor in the smithing process. Correspondingly, the smithing process stages can be deduced from the structural shape and thickness of the hammer scale produced during the iron manufacturing process. Thus, the findings of this study are expected to be invaluable in furthering our understanding of the smithing process in detail, through future research on hammer scale.https://www.mdpi.com/1996-1944/15/12/4188Jincheon Songduri sitehammer scalesflake hammer scalespheroidal hammer scalesmithing process
spellingShingle Dayeon Jung
Heehong Kwon
Namchul Cho
Smithing Processes Based on Hammer Scale Excavated from the Third- to Fourth-Century Ancient Iron-Making Sites of the Korean Peninsula
Materials
Jincheon Songduri site
hammer scales
flake hammer scale
spheroidal hammer scale
smithing process
title Smithing Processes Based on Hammer Scale Excavated from the Third- to Fourth-Century Ancient Iron-Making Sites of the Korean Peninsula
title_full Smithing Processes Based on Hammer Scale Excavated from the Third- to Fourth-Century Ancient Iron-Making Sites of the Korean Peninsula
title_fullStr Smithing Processes Based on Hammer Scale Excavated from the Third- to Fourth-Century Ancient Iron-Making Sites of the Korean Peninsula
title_full_unstemmed Smithing Processes Based on Hammer Scale Excavated from the Third- to Fourth-Century Ancient Iron-Making Sites of the Korean Peninsula
title_short Smithing Processes Based on Hammer Scale Excavated from the Third- to Fourth-Century Ancient Iron-Making Sites of the Korean Peninsula
title_sort smithing processes based on hammer scale excavated from the third to fourth century ancient iron making sites of the korean peninsula
topic Jincheon Songduri site
hammer scales
flake hammer scale
spheroidal hammer scale
smithing process
url https://www.mdpi.com/1996-1944/15/12/4188
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