Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer

This study aims to clarify the interaction between a silicon wafer and individual diamond abrasives in grinding to support the estimation of optimal grinding conditions for minimizing the subsurface damages and maximizing the removal rate. In this paper, the effects of adhesion (or lubrication) betw...

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Main Authors: Jun Shimizu, Hiroshi Eda, Libo Zhou, Hidemitsu Okabe
Format: Article
Language:English
Published: Japanese Society of Tribologists 2008-10-01
Series:Tribology Online
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/trol/3/5/3_5_248/_pdf/-char/en
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author Jun Shimizu
Hiroshi Eda
Libo Zhou
Hidemitsu Okabe
author_facet Jun Shimizu
Hiroshi Eda
Libo Zhou
Hidemitsu Okabe
author_sort Jun Shimizu
collection DOAJ
description This study aims to clarify the interaction between a silicon wafer and individual diamond abrasives in grinding to support the estimation of optimal grinding conditions for minimizing the subsurface damages and maximizing the removal rate. In this paper, the effects of adhesion (or lubrication) between a Si wafer and a diamond abrasive on the material removal and tool wear were analyzed by means of the molecular dynamics simulation. A few simulations were performed with changing the dissociation (cohesion) energy of a Morse potential function between a pair of Si and C atoms to evaluate the influence of adhesion on the material removal process. As a result, a trend similar to the actual diamond grinding process of silicon wafer was confirmed, which suggested that the reduction in adhesion (or proper lubrication) is effective for the reduction in subsurface damages, grinding forces, grinding temperature and tool wear, but may lead to reduction in the material removal rate as well.
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spelling doaj.art-ff5b3883900f4192a7e4a44ffbec529a2022-12-21T20:46:59ZengJapanese Society of TribologistsTribology Online1881-21982008-10-013524825310.2474/trol.3.248trolMolecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon WaferJun Shimizu0Hiroshi Eda1Libo Zhou2Hidemitsu Okabe3Department of Intelligent Systems Engineering, Ibaraki UniversityDepartment of Intelligent Systems Engineering, Ibaraki UniversityDepartment of Intelligent Systems Engineering, Ibaraki UniversityDepartment of Intelligent Systems Engineering, Ibaraki UniversityThis study aims to clarify the interaction between a silicon wafer and individual diamond abrasives in grinding to support the estimation of optimal grinding conditions for minimizing the subsurface damages and maximizing the removal rate. In this paper, the effects of adhesion (or lubrication) between a Si wafer and a diamond abrasive on the material removal and tool wear were analyzed by means of the molecular dynamics simulation. A few simulations were performed with changing the dissociation (cohesion) energy of a Morse potential function between a pair of Si and C atoms to evaluate the influence of adhesion on the material removal process. As a result, a trend similar to the actual diamond grinding process of silicon wafer was confirmed, which suggested that the reduction in adhesion (or proper lubrication) is effective for the reduction in subsurface damages, grinding forces, grinding temperature and tool wear, but may lead to reduction in the material removal rate as well.https://www.jstage.jst.go.jp/article/trol/3/5/3_5_248/_pdf/-char/ensilicon waferdiamond abrasivegrindingadhesionsubsurface damagetool wearmolecular dynamicsinteratomic potential
spellingShingle Jun Shimizu
Hiroshi Eda
Libo Zhou
Hidemitsu Okabe
Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
Tribology Online
silicon wafer
diamond abrasive
grinding
adhesion
subsurface damage
tool wear
molecular dynamics
interatomic potential
title Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_full Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_fullStr Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_full_unstemmed Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_short Molecular Dynamics Simulation of Adhesion Effect on Material Removal and Tool Wear in Diamond Grinding of Silicon Wafer
title_sort molecular dynamics simulation of adhesion effect on material removal and tool wear in diamond grinding of silicon wafer
topic silicon wafer
diamond abrasive
grinding
adhesion
subsurface damage
tool wear
molecular dynamics
interatomic potential
url https://www.jstage.jst.go.jp/article/trol/3/5/3_5_248/_pdf/-char/en
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AT hiroshieda moleculardynamicssimulationofadhesioneffectonmaterialremovalandtoolwearindiamondgrindingofsiliconwafer
AT libozhou moleculardynamicssimulationofadhesioneffectonmaterialremovalandtoolwearindiamondgrindingofsiliconwafer
AT hidemitsuokabe moleculardynamicssimulationofadhesioneffectonmaterialremovalandtoolwearindiamondgrindingofsiliconwafer