Mechanistic Model for Production of Recombinant Adeno-associated Virus via Triple Transfection of HEK293 Cells

Manufacturing of recombinant adeno-associated virus (rAAV) viral vectors remains challenging, with low yields and low full:empty capsid ratios in the harvest. To elucidate the dynamics of recombinant viral production, we develop a mechanistic model for the synthesis of rAAV viral vectors by triple p...

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Main Authors: Nguyen, Tam NT, Sha, Sha, Hong, Moo Sun, Maloney, Andrew J, Barone, Paul W, Neufeld, Caleb, Wolfrum, Jacqueline, Springs, Stacy L, Sinskey, Anthony J, Braatz, Richard D
Format: Article
Language:English
Published: Elsevier BV 2021
Online Access:https://hdl.handle.net/1721.1/135559
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author Nguyen, Tam NT
Sha, Sha
Hong, Moo Sun
Maloney, Andrew J
Barone, Paul W
Neufeld, Caleb
Wolfrum, Jacqueline
Springs, Stacy L
Sinskey, Anthony J
Braatz, Richard D
author_facet Nguyen, Tam NT
Sha, Sha
Hong, Moo Sun
Maloney, Andrew J
Barone, Paul W
Neufeld, Caleb
Wolfrum, Jacqueline
Springs, Stacy L
Sinskey, Anthony J
Braatz, Richard D
author_sort Nguyen, Tam NT
collection MIT
description Manufacturing of recombinant adeno-associated virus (rAAV) viral vectors remains challenging, with low yields and low full:empty capsid ratios in the harvest. To elucidate the dynamics of recombinant viral production, we develop a mechanistic model for the synthesis of rAAV viral vectors by triple plasmid transfection based on the underlying biological processes derived from wild-type AAV. The model covers major steps starting from exogenous DNA delivery to the reaction cascade that forms viral proteins and DNA, which subsequently result in filled capsids, and the complex functions of the Rep protein as a regulator of the packaging plasmid gene expression and a catalyst for viral DNA packaging. We estimate kinetic parameters using dynamic data from literature and in-house triple transient transfection experiments. Model predictions of productivity changes as a result of the varied input plasmid ratio are benchmarked against transfection data from the literature. Sensitivity analysis suggests that (1) the poorly coordinated timeline of capsid synthesis and viral DNA replication results in a low ratio of full virions in harvest, and (2) repressive function of the Rep protein could be impeding capsid production at a later phase. The analyses from the mathematical model provide testable hypotheses for evaluation and reveal potential process bottlenecks that can be investigated.
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spelling mit-1721.1/1355592021-10-28T04:54:20Z Mechanistic Model for Production of Recombinant Adeno-associated Virus via Triple Transfection of HEK293 Cells Nguyen, Tam NT Sha, Sha Hong, Moo Sun Maloney, Andrew J Barone, Paul W Neufeld, Caleb Wolfrum, Jacqueline Springs, Stacy L Sinskey, Anthony J Braatz, Richard D Manufacturing of recombinant adeno-associated virus (rAAV) viral vectors remains challenging, with low yields and low full:empty capsid ratios in the harvest. To elucidate the dynamics of recombinant viral production, we develop a mechanistic model for the synthesis of rAAV viral vectors by triple plasmid transfection based on the underlying biological processes derived from wild-type AAV. The model covers major steps starting from exogenous DNA delivery to the reaction cascade that forms viral proteins and DNA, which subsequently result in filled capsids, and the complex functions of the Rep protein as a regulator of the packaging plasmid gene expression and a catalyst for viral DNA packaging. We estimate kinetic parameters using dynamic data from literature and in-house triple transient transfection experiments. Model predictions of productivity changes as a result of the varied input plasmid ratio are benchmarked against transfection data from the literature. Sensitivity analysis suggests that (1) the poorly coordinated timeline of capsid synthesis and viral DNA replication results in a low ratio of full virions in harvest, and (2) repressive function of the Rep protein could be impeding capsid production at a later phase. The analyses from the mathematical model provide testable hypotheses for evaluation and reveal potential process bottlenecks that can be investigated. 2021-10-27T20:24:01Z 2021-10-27T20:24:01Z 2021 2021-08-02T18:14:29Z Article http://purl.org/eprint/type/JournalArticle https://hdl.handle.net/1721.1/135559 en 10.1016/j.omtm.2021.04.006 Molecular Therapy — Methods & Clinical Development Creative Commons Attribution-NonCommercial-NoDerivs License http://creativecommons.org/licenses/by-nc-nd/4.0/ application/pdf Elsevier BV Elsevier
spellingShingle Nguyen, Tam NT
Sha, Sha
Hong, Moo Sun
Maloney, Andrew J
Barone, Paul W
Neufeld, Caleb
Wolfrum, Jacqueline
Springs, Stacy L
Sinskey, Anthony J
Braatz, Richard D
Mechanistic Model for Production of Recombinant Adeno-associated Virus via Triple Transfection of HEK293 Cells
title Mechanistic Model for Production of Recombinant Adeno-associated Virus via Triple Transfection of HEK293 Cells
title_full Mechanistic Model for Production of Recombinant Adeno-associated Virus via Triple Transfection of HEK293 Cells
title_fullStr Mechanistic Model for Production of Recombinant Adeno-associated Virus via Triple Transfection of HEK293 Cells
title_full_unstemmed Mechanistic Model for Production of Recombinant Adeno-associated Virus via Triple Transfection of HEK293 Cells
title_short Mechanistic Model for Production of Recombinant Adeno-associated Virus via Triple Transfection of HEK293 Cells
title_sort mechanistic model for production of recombinant adeno associated virus via triple transfection of hek293 cells
url https://hdl.handle.net/1721.1/135559
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