Nano-scale scratching in chemical-mechanical polishing

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2008.

Detalhes bibliográficos
Autor principal: Eusner, Thor
Outros Autores: Jung-Hoon Chun and Nannaji Saka.
Formato: Tese
Idioma:eng
Publicado em: Massachusetts Institute of Technology 2008
Assuntos:
Acesso em linha:http://hdl.handle.net/1721.1/43133
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author Eusner, Thor
author2 Jung-Hoon Chun and Nannaji Saka.
author_facet Jung-Hoon Chun and Nannaji Saka.
Eusner, Thor
author_sort Eusner, Thor
collection MIT
description Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2008.
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spelling mit-1721.1/431332019-04-10T08:31:01Z Nano-scale scratching in chemical-mechanical polishing Nano-scale scratching in CMP Eusner, Thor Jung-Hoon Chun and Nannaji Saka. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Massachusetts Institute of Technology. Dept. of Mechanical Engineering. Mechanical Engineering. Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2008. Includes bibliographical references (leaves 125-127). During the chemical-mechanical polishing (CMP) process, a critical step in the manufacture of ultra-large-scale integrated (ULSI) semiconductor devices, undesirable nano-scale scratches are formed on the surfaces being polished. As the width of the interconnect Cu lines continues to shrink to below 60 nm, and as the traditional Si02 dielectric is replaced by the compliant, lowdielectric-constant materials, scratching has emerged as a challenging problem. This thesis presents a contact mechanics based approach for modeling nano-scale scratching by the hard abrasive particles in the slurry. Single-particle models that use elastic and plastic analyses to determine both the lower- and upper-bounds for the load per particle are introduced. These bounds are established for both homogenous and composite coatings. Multi-particle models are also presented. These models use contact mechanics at the pad-particle-coating interface to relate the global parameters of CMP, such as pressure, particle radius, slurry volume fraction and the material and geometrical properties of the pad and coating, to the widths and depths of scratches in the coatings. A lower- and upper-limit for the scratch width and depth in CMP is defined. Controlled indentation and scratching experiments have been conducted using a Hysitron TriboIndenter to validate the single-particle models. Based on these experiments, the upper-bound load per particle is used to predict the widths and depths of scratches in coatings. Furthermore, polishing experiments have been conducted using a CMP tool to validate the limits. The upper-limit for the semi-width of a scratch is equal to the product of the particle radius and the square root of the ratio of pad hardness to coating hardness. For a typical CMP pad and Cu coating, this upper-limit is one-fifth of the particle radius. Based on the models and the experiments, practical solutions for mitigating scratching in CMP, especially Cu CMP, are suggested. by Thor Eusner. S.M. 2008-11-07T19:06:36Z 2008-11-07T19:06:36Z 2008 2008 Thesis http://hdl.handle.net/1721.1/43133 246708928 eng M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582 127 leaves application/pdf Massachusetts Institute of Technology
spellingShingle Mechanical Engineering.
Eusner, Thor
Nano-scale scratching in chemical-mechanical polishing
title Nano-scale scratching in chemical-mechanical polishing
title_full Nano-scale scratching in chemical-mechanical polishing
title_fullStr Nano-scale scratching in chemical-mechanical polishing
title_full_unstemmed Nano-scale scratching in chemical-mechanical polishing
title_short Nano-scale scratching in chemical-mechanical polishing
title_sort nano scale scratching in chemical mechanical polishing
topic Mechanical Engineering.
url http://hdl.handle.net/1721.1/43133
work_keys_str_mv AT eusnerthor nanoscalescratchinginchemicalmechanicalpolishing
AT eusnerthor nanoscalescratchingincmp