Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding

In the present study, diffusion bonding of two dissimilar materials TC6 and copper alloy was investigated in vacuum chamber by directly bonding and using Ni foil as interlayer. Interface quality of the joints was evaluated by mechanical property and microstructure. The maximum shear strength of dire...

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Main Authors: Gao, Linfeng, Li, Xianfen, Hua, Peng, Wang, Meng, Zhou, Wei
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2020
Subjects:
Online Access:https://hdl.handle.net/10356/142150
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author Gao, Linfeng
Li, Xianfen
Hua, Peng
Wang, Meng
Zhou, Wei
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Gao, Linfeng
Li, Xianfen
Hua, Peng
Wang, Meng
Zhou, Wei
author_sort Gao, Linfeng
collection NTU
description In the present study, diffusion bonding of two dissimilar materials TC6 and copper alloy was investigated in vacuum chamber by directly bonding and using Ni foil as interlayer. Interface quality of the joints was evaluated by mechanical property and microstructure. The maximum shear strength of directly bonding was found to be 64 MPa for the speciemen bonded at 850 °C, 5 MPa for 30 min; and the maximum shear strength with Ni foil interlayer was 113 MPa under the same bonding parameters. The bonding interfaces and fracture surfaces were analyzed by energy disperse spectrometer, scanning electron microscopy and X-ray diffraction. The results show that the diffusion region of directly bonding specimen generated several IMCs (Ti2Cu and Ti5CuSn3, etc.). Fracture morphology showed that brittle fracture present at the Ti5CuSn3 IMCs, which was the weak point of the joint. While the diffusion zone of the specimen with Ni foil interlayer consists of various phase including Ti2Ni, TiNi, TiNi3 at TC6 side, and Cu-Ni solid solution at ZQSn11-4-3 side, and fracture surface of joint present a mixture of brittle and ductile characteristics, and fracture initiated at the TiNi3/Ni interface.
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spelling ntu-10356/1421502020-06-16T07:29:45Z Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding Gao, Linfeng Li, Xianfen Hua, Peng Wang, Meng Zhou, Wei School of Mechanical and Aerospace Engineering Engineering::Mechanical engineering Diffusion Bonding TC6 In the present study, diffusion bonding of two dissimilar materials TC6 and copper alloy was investigated in vacuum chamber by directly bonding and using Ni foil as interlayer. Interface quality of the joints was evaluated by mechanical property and microstructure. The maximum shear strength of directly bonding was found to be 64 MPa for the speciemen bonded at 850 °C, 5 MPa for 30 min; and the maximum shear strength with Ni foil interlayer was 113 MPa under the same bonding parameters. The bonding interfaces and fracture surfaces were analyzed by energy disperse spectrometer, scanning electron microscopy and X-ray diffraction. The results show that the diffusion region of directly bonding specimen generated several IMCs (Ti2Cu and Ti5CuSn3, etc.). Fracture morphology showed that brittle fracture present at the Ti5CuSn3 IMCs, which was the weak point of the joint. While the diffusion zone of the specimen with Ni foil interlayer consists of various phase including Ti2Ni, TiNi, TiNi3 at TC6 side, and Cu-Ni solid solution at ZQSn11-4-3 side, and fracture surface of joint present a mixture of brittle and ductile characteristics, and fracture initiated at the TiNi3/Ni interface. 2020-06-16T07:29:45Z 2020-06-16T07:29:45Z 2018 Journal Article Gao, L., Li, X., Hua, P., Wang, M., & Zhou, W. (2018). Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding. Journal of Adhesion Science and Technology, 32(14), 1548-1559. doi:10.1080/01694243.2018.1429860 0169-4243 https://hdl.handle.net/10356/142150 10.1080/01694243.2018.1429860 2-s2.0-85041113625 14 32 1548 1559 en Journal of Adhesion Science and Technology © 2018 Informa UK Limited, trading as Taylor & Francis Group. All rights reserved.
spellingShingle Engineering::Mechanical engineering
Diffusion Bonding
TC6
Gao, Linfeng
Li, Xianfen
Hua, Peng
Wang, Meng
Zhou, Wei
Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding
title Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding
title_full Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding
title_fullStr Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding
title_full_unstemmed Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding
title_short Nickel interlayer on the microstructure and property of TC6 to copper alloy diffusion bonding
title_sort nickel interlayer on the microstructure and property of tc6 to copper alloy diffusion bonding
topic Engineering::Mechanical engineering
Diffusion Bonding
TC6
url https://hdl.handle.net/10356/142150
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