Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency

This paper presents a full suite of Robotic Tower Crane (RTC) technologies that can be seamlessly implemented on traditional saddle-jib tower cranes to boost the construction safety and productivity. The robotisation of tower cranes enables the RTC capabilities of automatic path planning for point-t...

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Main Authors: Ku, Teerapat Kian Xiong, Zuo, Bingran, Ang, Wei Tech
Other Authors: School of Mechanical and Aerospace Engineering
Format: Journal Article
Language:English
Published: 2024
Subjects:
Online Access:https://hdl.handle.net/10356/180557
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author Ku, Teerapat Kian Xiong
Zuo, Bingran
Ang, Wei Tech
author2 School of Mechanical and Aerospace Engineering
author_facet School of Mechanical and Aerospace Engineering
Ku, Teerapat Kian Xiong
Zuo, Bingran
Ang, Wei Tech
author_sort Ku, Teerapat Kian Xiong
collection NTU
description This paper presents a full suite of Robotic Tower Crane (RTC) technologies that can be seamlessly implemented on traditional saddle-jib tower cranes to boost the construction safety and productivity. The robotisation of tower cranes enables the RTC capabilities of automatic path planning for point-to-point movement, and dynamic obstacle avoidance with re-planning. While the former fast generates the RTC path based on decoupling of vertical and horizontal movements, the latter takes a ‘hoist-first’ approach to prioritise safety. A motion compensation algorithm is developed for multi-step speed control to achieve the exact displacement based on dynamically optimizing the time duration at each planned velocity. The implementation of the RTC system has demonstrated a comprehensive approach that combines laboratory simulations, hardware-in-the-loop testing, and live demos for on-site deployment. A comparative performance and operational time study reveals the RTC's superior precision and consistency over human operators.
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spelling ntu-10356/1805572024-10-12T16:48:19Z Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency Ku, Teerapat Kian Xiong Zuo, Bingran Ang, Wei Tech School of Mechanical and Aerospace Engineering Engineering Robotic tower crane Construction robotics This paper presents a full suite of Robotic Tower Crane (RTC) technologies that can be seamlessly implemented on traditional saddle-jib tower cranes to boost the construction safety and productivity. The robotisation of tower cranes enables the RTC capabilities of automatic path planning for point-to-point movement, and dynamic obstacle avoidance with re-planning. While the former fast generates the RTC path based on decoupling of vertical and horizontal movements, the latter takes a ‘hoist-first’ approach to prioritise safety. A motion compensation algorithm is developed for multi-step speed control to achieve the exact displacement based on dynamically optimizing the time duration at each planned velocity. The implementation of the RTC system has demonstrated a comprehensive approach that combines laboratory simulations, hardware-in-the-loop testing, and live demos for on-site deployment. A comparative performance and operational time study reveals the RTC's superior precision and consistency over human operators. Housing & Development Board Submitted/Accepted version This research project was funded by Singapore Housing Development Board (HDB) – Proof-of-Concept, Proof-of-Value and Test-Bedding in Smart Integrated Construction System Programme, Building and Construction Authority (BCA) and National Robotics Programme – Built Environment RDS: Robotics for Construction 4.0. 2024-10-11T07:36:25Z 2024-10-11T07:36:25Z 2024 Journal Article Ku, T. K. X., Zuo, B. & Ang, W. T. (2024). Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency. Automation in Construction, 168(Part A), 105765-. https://dx.doi.org/10.1016/j.autcon.2024.105765 0926-5805 https://hdl.handle.net/10356/180557 10.1016/j.autcon.2024.105765 2-s2.0-85203509765 Part A 168 105765 en Automation in Construction © 2024 Elsevier B.V. All rights reserved. This article may be downloaded for personal use only. Any other use requires prior permission of the copyright holder. The Version of Record is available online at http://doi.org/10.1016/j.autcon.2024.105765. application/pdf
spellingShingle Engineering
Robotic tower crane
Construction robotics
Ku, Teerapat Kian Xiong
Zuo, Bingran
Ang, Wei Tech
Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency
title Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency
title_full Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency
title_fullStr Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency
title_full_unstemmed Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency
title_short Robotic tower cranes with hardware-in-the-loop: enhancing construction safety and efficiency
title_sort robotic tower cranes with hardware in the loop enhancing construction safety and efficiency
topic Engineering
Robotic tower crane
Construction robotics
url https://hdl.handle.net/10356/180557
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AT zuobingran robotictowercraneswithhardwareintheloopenhancingconstructionsafetyandefficiency
AT angweitech robotictowercraneswithhardwareintheloopenhancingconstructionsafetyandefficiency