Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma

In recent years, heterogeneous integration has led to the development of semiconductor devices with higher performance and smaller form factor through advanced packaging technologies. These advanced packages are assembled with multiple dies and embedded components. They are normally encapsulated wit...

Full description

Bibliographic Details
Main Author: Tan, Hong Siang
Other Authors: Gan Chee Lip
Format: Thesis-Master by Research
Language:English
Published: Nanyang Technological University 2025
Subjects:
Online Access:https://hdl.handle.net/10356/182241
_version_ 1826121628464971776
author Tan, Hong Siang
author2 Gan Chee Lip
author_facet Gan Chee Lip
Tan, Hong Siang
author_sort Tan, Hong Siang
collection NTU
description In recent years, heterogeneous integration has led to the development of semiconductor devices with higher performance and smaller form factor through advanced packaging technologies. These advanced packages are assembled with multiple dies and embedded components. They are normally encapsulated with epoxy molding compounds (EMCs) to protect the die from external impact and to improve their reliability performance. The usage of EMCs is becoming more extensive in advanced semiconductor devices due to the complex structure with the presence of multiple die stacking. However, this increases the difficulty of failure analysis as the defects may manifest in the embedded components which are covered by the EMCs. Suitable sample preparation techniques and workflow are needed to remove the EMCs to reveal the defects and to determine the root cause. In this project, various equipment such as reactive ion etching (RIE) tool, microwave induced plasma (MIP) etcher, and laser decapsulation system were explored to remove the EMCs. Parameters of these equipment are varied to understand their effects on the removal rate for different types of EMCs. Various successful case studies were presented to demonstrate the importance of removing EMCs to expose the defects without inducing any damage. This will aid in determining the root cause of failure in semiconductor devices.
first_indexed 2025-03-09T13:01:35Z
format Thesis-Master by Research
id ntu-10356/182241
institution Nanyang Technological University
language English
last_indexed 2025-03-09T13:01:35Z
publishDate 2025
publisher Nanyang Technological University
record_format dspace
spelling ntu-10356/1822412025-01-20T00:55:38Z Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma Tan, Hong Siang Gan Chee Lip School of Materials Science and Engineering Advanced Micro Devices (Singapore) Pte Ltd CLGan@ntu.edu.sg Engineering Sample preparation Epoxy molding compounds Microwave induced plasma In recent years, heterogeneous integration has led to the development of semiconductor devices with higher performance and smaller form factor through advanced packaging technologies. These advanced packages are assembled with multiple dies and embedded components. They are normally encapsulated with epoxy molding compounds (EMCs) to protect the die from external impact and to improve their reliability performance. The usage of EMCs is becoming more extensive in advanced semiconductor devices due to the complex structure with the presence of multiple die stacking. However, this increases the difficulty of failure analysis as the defects may manifest in the embedded components which are covered by the EMCs. Suitable sample preparation techniques and workflow are needed to remove the EMCs to reveal the defects and to determine the root cause. In this project, various equipment such as reactive ion etching (RIE) tool, microwave induced plasma (MIP) etcher, and laser decapsulation system were explored to remove the EMCs. Parameters of these equipment are varied to understand their effects on the removal rate for different types of EMCs. Various successful case studies were presented to demonstrate the importance of removing EMCs to expose the defects without inducing any damage. This will aid in determining the root cause of failure in semiconductor devices. Master's degree 2025-01-20T00:55:38Z 2025-01-20T00:55:38Z 2024 Thesis-Master by Research Tan, H. S. (2024). Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma. Master's thesis, Nanyang Technological University, Singapore. https://hdl.handle.net/10356/182241 https://hdl.handle.net/10356/182241 en This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0). Nanyang Technological University
spellingShingle Engineering
Sample preparation
Epoxy molding compounds
Microwave induced plasma
Tan, Hong Siang
Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma
title Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma
title_full Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma
title_fullStr Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma
title_full_unstemmed Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma
title_short Enhanced sample preparation of advanced semiconductor device package with microwave induced plasma
title_sort enhanced sample preparation of advanced semiconductor device package with microwave induced plasma
topic Engineering
Sample preparation
Epoxy molding compounds
Microwave induced plasma
url https://hdl.handle.net/10356/182241
work_keys_str_mv AT tanhongsiang enhancedsamplepreparationofadvancedsemiconductordevicepackagewithmicrowaveinducedplasma