Evaluation of process requirements for room temperature direct copper bonding

Direct metal bonding is a method of joining two metal surfaces under ambient conditions without an intermediate layer in between. In this thesis, by coating the copper surface with a self assembled monolayer of alkanethiol prior to bonding, Cu joints can be successfully formed at room temperature in...

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Bibliographic Details
Main Author: Chen, Qiang.
Other Authors: Wong Chee Cheong
Format: Final Year Project (FYP)
Language:English
Published: 2009
Subjects:
Online Access:http://hdl.handle.net/10356/20415
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author Chen, Qiang.
author2 Wong Chee Cheong
author_facet Wong Chee Cheong
Chen, Qiang.
author_sort Chen, Qiang.
collection NTU
description Direct metal bonding is a method of joining two metal surfaces under ambient conditions without an intermediate layer in between. In this thesis, by coating the copper surface with a self assembled monolayer of alkanethiol prior to bonding, Cu joints can be successfully formed at room temperature in ambient environment, yielding joint shear strength up to 60MPa. Copper bond shear strength of 15 MPa is achieved even at 50MPa at 25°C with copper coated with C18. The densely packed monolayer serves to passivate the copper surface against oxidation under ambient conditions. The ultrathin (1-3 nm) organic monolayer structure, as compared to a bulk oxide layer, could be easily displaced during the mechanical deformation at the bonding interface. Preliminary results have shown copper samples bond even at room temperature with SAMs. Such promising results demonstrate great potential in reducing thermal budget in 3-D integrated devices, thus translating to better reliability and performance device.
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spelling ntu-10356/204152023-03-04T15:33:37Z Evaluation of process requirements for room temperature direct copper bonding Chen, Qiang. Wong Chee Cheong School of Materials Science and Engineering DRNTU::Engineering::Materials::Microelectronics and semiconductor materials::Nanoelectronics and interconnects Direct metal bonding is a method of joining two metal surfaces under ambient conditions without an intermediate layer in between. In this thesis, by coating the copper surface with a self assembled monolayer of alkanethiol prior to bonding, Cu joints can be successfully formed at room temperature in ambient environment, yielding joint shear strength up to 60MPa. Copper bond shear strength of 15 MPa is achieved even at 50MPa at 25°C with copper coated with C18. The densely packed monolayer serves to passivate the copper surface against oxidation under ambient conditions. The ultrathin (1-3 nm) organic monolayer structure, as compared to a bulk oxide layer, could be easily displaced during the mechanical deformation at the bonding interface. Preliminary results have shown copper samples bond even at room temperature with SAMs. Such promising results demonstrate great potential in reducing thermal budget in 3-D integrated devices, thus translating to better reliability and performance device. Bachelor of Engineering (Materials Engineering) 2009-12-15T02:55:19Z 2009-12-15T02:55:19Z 2009 2009 Final Year Project (FYP) http://hdl.handle.net/10356/20415 en Nanyang Technological University 48 p. application/pdf
spellingShingle DRNTU::Engineering::Materials::Microelectronics and semiconductor materials::Nanoelectronics and interconnects
Chen, Qiang.
Evaluation of process requirements for room temperature direct copper bonding
title Evaluation of process requirements for room temperature direct copper bonding
title_full Evaluation of process requirements for room temperature direct copper bonding
title_fullStr Evaluation of process requirements for room temperature direct copper bonding
title_full_unstemmed Evaluation of process requirements for room temperature direct copper bonding
title_short Evaluation of process requirements for room temperature direct copper bonding
title_sort evaluation of process requirements for room temperature direct copper bonding
topic DRNTU::Engineering::Materials::Microelectronics and semiconductor materials::Nanoelectronics and interconnects
url http://hdl.handle.net/10356/20415
work_keys_str_mv AT chenqiang evaluationofprocessrequirementsforroomtemperaturedirectcopperbonding